Targeted Content for Commercial Buyers: Stone Crusher Machine Solutions

1. PAINPOINT DRIVE NOLEING

Managing aggregate production is a constant balance of output, зардал, болон найдвартай байдал. Үйлдвэрийн менежерүүд болон худалдан авалтын мэргэжилтнүүдэд зориулсан, the wrong stone crusher machine translates directly to eroded margins and operational headaches. Are you facing these specific challenges?
Төлөвлөөгүй завсарлага: Bearing failures or component breakages halt your entire production line. Industry averages suggest unplanned crushing station downtime can cost over $1,500 per hour in lost output and labor.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Poor crushing chamber design or wear part inconsistency leads to offspec material. This results in product rejection, дахин бутлах циклүүд, мөн дэмий энерги зарцуулсан.
Excessive Wear Part Costs: Rapid manganese wear or frequent diaphragm replacements turn your crusher into a cost center. Some operations report consumable costs exceeding 40% of their total crushing expense.
Эрчим хүчний өндөр хэрэглээ: Inefficient drive systems and poor kinematics force your operation to pay a premium for every ton processed.
Limited Configuration Flexibility: A fixed plant design struggles to adapt to changing feed material or market demand for different aggregate sizes.

Selecting the right OEM partner for your stone crusher machine is not just an equipment purchase; it is a strategic decision impacting your site's profitability for the next decade.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: Анхдагч хацарт бутлуур

This product description focuses on a heavyduty primary jaw crusher, engineered as the first stage in mineral reduction for hard rock quarries, уул уурхайн үйл ажиллагаа, болон томоохон бүтээн байгуулалтын төслүүд.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large raw feed (Шалтгаална, хамаарна 80% of crusher gape) чичиргээт гризли тэжээгч рүү ачаалагддаг, which bypasses fines to increase primary throughput.
2. Шахалтын бутлах: Материал нь тогтмол болон хөдөлгөөнт эрүүний ялтсуудад ордог. Бат бөх хазгай гол нь хөдөлж буй эрүүг зууван хөдөлгөөнөөр хөдөлгөдөг, applying immense compressive force to fracture the rock.
3. Ус зайлуулах тохиргооны тохируулга: The crushed product size is precisely controlled via a hydraulic or mechanical toggle adjustment system, allowing quick changes without stopping production.
4. Ахах & Дамжуулах: Crushed material exits at the bottom of the crushing chamber onto a main conveyor for transport to secondary crushing or screening stages.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for primary reduction of abrasive materials like granite, сагссах, and river gravel. Suited for stationary plants or mobile tracked setups requiring high hourly tonnage (2001500 TPH range).
Хувьсгал: Not designed for recycling mixed demolition waste with high rebar content without prescreening. Requires competent subbase preparation for stationary installations.

3. ҮНДСЭН ОНЦЛОГ

Гүн бутлах танхим | Техникийн үндэслэл: Optimized nip angle and longer jaw die length | Үйл ажиллагааны ашиг тус: Increases capacity per stroke and produces a more consistent slabby product shape | ROI нөлөө: Reduces cycling frequency, lowering fuel/power consumption per ton by an estimated 812%.

Хүнд даацын хүрээний барилга | Техникийн үндэслэл: Fabricated from highintegrity steel plate with reinforced ribbing | Үйл ажиллагааны ашиг тус: Absorbs high cyclic loads without fatigue cracking, урт хугацааны бүтцийн бүрэн бүтэн байдлыг хангах | ROI нөлөө: Extends machine service life beyond 20 years in demanding applications, Хөрөнгө оруулалтыг хамгаалах.

Hydrostatic Drive System | Техникийн үндэслэл: Direct hydraulic drive with variable displacement pumps | Үйл ажиллагааны ашиг тус: Provides smooth startup under load, reversible operation to clear blockages, and infinite variable control of throughput | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 15% improvement in energy efficiency compared to traditional Vbelt drives with clutch systems.

Wedge Lock Jaw Die System | Техникийн үндэслэл: Mechanically locked wedges secure jaw plates without backing resin | Үйл ажиллагааны ашиг тус: Enables singleperson jaw plate reversal or replacement in under two hours | ROI нөлөө: Cuts downtime for wear part maintenance by approximately 65%, ургамлын хүртээмжийг шууд нэмэгдүүлэх.

Тоос дарах нэгдсэн коллектор | Техникийн үндэслэл: Preplumbed ports at key dust generation points (feed inlet & ахах) | Үйл ажиллагааны ашиг тус: Allows direct connection to water spray systems for effective dust control from day one | ROI нөлөө: Facilitates compliance with site environmental regulations, avoiding potential fines and work stoppages.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай хацарт бутлуурын шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Manganese Jaw Life (Зүлгүүрийн боржин чулуу) | ~450,000 tons | ~620,000 tons | +38% |
| Эрчим хүч ердийн клуб (kW per Ton) | 0.85 1.1 kW/Ton | 0.72 0.95 kW/Ton | Шалтгаална, хамаарна 18% илүү үр дүнтэй |
| Average Time Between Failure (MTBF) | ~1200 цаг | ~1,850 hours | +54% Нарслаг |
| Noise Emission at 10m Distance| ~110 дБ(Аг) | ~102 dB(Аг)| 8 дүүдэр(Аг) бууруулах |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын лавлагаа: JC1450 HeavyDuty Primary Jaw Crusher
Тэжээх: 56” x 45” (1420mm x 1140mm)
Тэжээлийн дээд хэмжээ: 47” (1200mm) ирмэгийн урт
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 6” – 12” (150mm – 300mm)
Хүчин чадлын хүрээ (@ CSS): 450 – 1100 US TPH (410 – 1000 MTPH), dependent on material type.
Жолооны эрчим хүчний шаардлага: IV шат финал / Stage V compliant diesel electric drive package rated at minimum of total system power draw.
Үндсэн хүрээний барилга: ASTM A36 steel plate with internal reinforcement.
Total Installed Weight (Зөвхөн бутлуур): Ойролцоох. ~250 Tons
Ашиглалтын температурын хүрээ: 25°C-аас +50 °C хүртэл (13°F-аас +122°F хүртэл)
Мөнгөн дэвсгэрт: Full dimensional drawings and foundation load specifications are provided upon request.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хатуу рок карьерын өргөтгөл

Сорилт: A granite quarry needed to increase primary circuit throughput by over third but had limited space for a larger footprint plant layout.
Хариу: Implementation of two JC1450 jaw crushers in parallel with optimized feeder geometry.
Үр дүн: Achieved a sustained throughput increase while maintaining final product cubicity specifications; reduced specific energy cost by per ton processed due to higher efficiency drives.

Major Infrastructure Project

Сорилт: A remote dam construction project required onsite aggregate production from extremely hard basalt with minimal logistical support for parts.
Хариу: Deployment of a mobile trackmounted plant centered on a modified JC1450 crusher with extendedlife wear packages and onboard maintenance tools.
Үр дүн: The plant exceeded projected daily tonnage targets by maintained over availability throughout the project duration despite abrasive feed material.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stone crusher machines are offered under three primary commercial frameworks:

1.Үнийн шатлал:
Үндсэн тохиргоо: Core crusher with standard manganese steel jaws electric motor drive guards covers standard warranty period ideal for operations with existing maintenance infrastructure
Performance Package: Includes extendedlife alloyed manganese liners hydrostatic drive system automated lubrication system integrated condition monitoring sensors extended warranty terms
Turnkey Skid Package: Crusher premounted on heavyduty structural skid complete with walkways handrails ladders motor starters local control panel reduces installation time commissioning costs

2.Үйлчилгээний багцууд:
Platinum Support: Includes scheduled preventive maintenance inspections remote monitoring data analysis priority parts dispatch guaranteed response times

3.Санхүүжилтийн сонголтууд:
Flexible capital solutions are available including equipment leasing longterm rental purchase plans structured around projected cash flow models

8.ТҮРГЭН АСУУЛТЫН АСУУЛТ

Q What is lead time from order placement delivery?
A For standard models lead time is typically weeks Custom configurations may require additional time Detailed schedule provided upon project confirmation

Q Are your machines compatible existing secondary tertiary crushing screening equipment?
A Yes Our stone crushers are engineered standard discharge heights conveyor interface points Integration studies conducted ensure compatibility

Q Операторуудад засвар үйлчилгээний ажилтнууд ямар сургалт өгсөн?
A We offer comprehensive onsite training covering safe operation routine maintenance troubleshooting procedures Documentation includes detailed parts manuals service schedules

Q How does pricing structure work optional features?
A We provide transparent itemized quotation clearly showing base machine cost each optional addon This allows you select features match specific operational budget requirements

Q What warranty coverage included?
A Standard warranty covers defects materials workmanship months running hours whichever occurs first Extended warranty packages available critical components

Q Can you provide sitespecific layout foundation drawings?
A Yes Upon receiving basic site parameters our engineering team will generate certified foundation general arrangement drawings assist your civil contractors