1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон худалдан авалтын мэргэжилтнүүдэд зориулсан, selecting the right primary crushing equipment is a critical capital decision with decadelong implications. Нийтлэг бэрхшээлүүд орно:
Төлөвлөөгүй завсарлага: Frequent mechanical failures and liner changes halting your entire processing line, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Тогтворгүй гаралт & Бүтээгдэхүүний хэлбэр: Poorly graded final product with excessive flaky material, leading to rejections from highspecification asphalt and concrete clients.
Хэт их эрчим хүчний хэрэглээ: Older or inefficient jaw crusher designs consuming disproportionate power per ton of processed material, үйл ажиллагааны зардалд шууд нөлөөлдөг.
Засвар үйлчилгээний өндөр төвөгтэй байдал: Laborintensive adjustment procedures and component replacement that requires specialized skills and extends service windows.
Хурдан элэгдлийн эд анги муудах: Premature failure of jaw plates and toggle systems in abrasive feed conditions, хэрэглээний материалын зардлыг нэмэгдүүлэх.

Is your current primary crushing solution equipped to deliver the reliability, Бүсны чанар, and cost control required in today's competitive market?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The modern heavyduty jaw crusher serves as the cornerstone of stationary and mobile primary crushing circuits. Engineered for the initial reduction of large quarried rock, Нураах бетон, and mineral ore, this machine transforms feed material up to 1.5 meters in size into manageable aggregate for secondary processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large dump trucks or loaders deposit runofquarry material into the vibratory grizzly feeder, which bypasses subsize material to a side conveyor.
2. Анхдагч бууралт: The remaining oversize rock is directed into the crushing chamber, where a fixed jaw and a reciprocating moving jaw exert immense compressive force.
3. Ахах & Журамлах: Crushed material exits through an adjustable discharge opening at the bottom. CSS (Хаалттай хажуугийн тохиргоо) is hydraulically adjustable for precise control over final product size without stopping the machine.

Хэрэглээний хамрах хүрээ: Ideal for hightonnage primary crushing of granite, сагссах, голын хайрга, болон дахин боловсруулсан барилгын материал. It is the preferred first stage in most hard rock aggregate production.

Хувьсгал: Урьдчилан шүүлтүүргүйгээр наалдамхай, шаварлаг материалд тохиромжгүй. Performance on highly abrasive silicarich ores requires specific metallurgical choices in wear parts.

3. ҮНДСЭН ОНЦЛОГ

Гүн бутлах танхим & Оновчтой кинематик | Техникийн үндэслэл: Нэхэх өнцөг нэмэгдэж, бутлах цохилт нь урт болно | Үйл ажиллагааны ашиг тус: Enables higher throughput capacity and promotes interparticle crushing for improved efficiency | ROI нөлөө: Талбайн өгөгдөл нь a хүртэл харагдана 10% increase in tons per hour (Цагдаа) compared to previousgeneration designs with similar feed openings.

Хүнд даацын үйлдвэрлэсэн хүрээ | Техникийн үндэслэл: Stressrelieved steel plate construction with reinforced ribbing | Үйл ажиллагааны ашиг тус: Provides exceptional durability against shock loads from uncrushable material, minimizing frame fatigue and risk of catastrophic failure | ROI нөлөө: Extends structural life beyond industry averages, хөрөнгө оруулалтаа хамгаалах.

Гидравлик солих тохируулгын систем | Техникийн үндэслэл: Replaceable hydraulic cylinders for tensioning and setting adjustment | Үйл ажиллагааны ашиг тус: Allows operators to adjust the CSS safely in minutes versus hours required for manual shim systems; also functions as an automatic release for tramp iron | ROI нөлөө: Reduces downtime for product changeovers by over 80% мөн бутлах боломжгүй зүйлээс болж гэмтэхээс сэргийлнэ.

Stationary Jaw Die Configuration | Техникийн үндэслэл: Reversible symmetrical design with multiple mounting positions | Үйл ажиллагааны ашиг тус: Enables wear life extension by allowing rotation or repositioning of jaw dies; simplifies installation with fewer lifting points | ROI нөлөө: Maximizes utilization of wear part material, typically achieving a 30% improvement in liner life before replacement is needed.

Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable pump delivering controlled grease volumes to key bearings | Үйл ажиллагааны ашиг тус: Гарын авлагын оролцоогүйгээр холхивчийг оновчтой тослох боломжийг олгодог, reducing risk of human error and bearing seizure | ROI нөлөө: Салбарын туршилт нь a-тай шууд хамааралтай болохыг харуулж байна 40% increase in bearing service intervals under normal operating conditions.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж) | Our HeavyDuty Jaw Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | 8892% | 9496% | +5% Сайжруулалт |
| Нэг тоннын өртөг (Хэсгүүд) | Суурь (100%) | Reduced by ~25%¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 25% Бууралт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн)²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻| Суурь (100%)³³³³³³³³³³³³³³| Reduced by ~15%4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣| 15% Бууралт |
| CSS тохируулах хугацаа (Mechanical to Hydraulic) ⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️| 24 hours ⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙|<30 minutes 🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧|85% Time Savings |

Мөнгөн дэвсгэрт: Comparative figures based on internal testing against previousgeneration models from major OEMs under controlled feed conditions.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: -аас 300 TPH хэтэрсэн 1,200 TPH нэрлэсэн хүчин чадал, depending on feed material density and product size requirements.
Тэжээлийн нээлтийн хэмжээ: 800мм x 500мм-ээс 1500мм x 1200мм хүртэл авах боломжтой.
Эрчим хүчний шаардлага: Driven by electric motors ranging from 75 кВт 250 kw; configured for direct drive or Vbelt transmission based on application.
Материалын үзүүлэлтүүд: Өндөр бат бэхийг унтраасан & хатуурсан ган хүрээ; манганы ган эрүү үхдэг (standard grades M1 through M3 available); хуурамч хайлшин ган хазгай гол.
Физик хэмжээсүүд (Үлгэр): Approximate weight of ~50,000 kg; overall length of ~6m; requires foundational static load design consultation.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dustsealed bearings protect against particulate ingress in harsh quarry environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн ил уурхайн анхдагч бутлах станц

Сорилт: A largescale quarry operation faced declining product yield due to premature wear on their existing jaw crusher's liners when processing highly abrasive granite. Unscheduled maintenance was causing over 100 жилийн сул зогсолтын цаг.
Хариу: Implementation of our heavyduty jaw crusher featuring an optimized kinematics package and M3 grade manganese jaws specifically selected for abrasion resistance.
Үр дүн: Achieved a documented increase in wear part life by 35%, reducing annual liner changeouts from four to three. Combined with faster hydraulic adjustments, this contributed to an estimated recovery of over 60 hours of productive time annually.

Хотын дахин боловсруулалт & Со&D Processing Plant

Сорилт: Processing mixed demolition concrete with sporadic metal contamination led to frequent stall events and potential damage on the primary crusher’s toggle system.
Хариу: Installation of our jaw crusher equipped with the integrated hydraulic toggle relief system designed to automatically cycle when uncrushable material is encountered.
Үр дүн: The system successfully protected the crusher from damage during multiple tramp metal events per month without operator intervention. This eliminated associated repair costs averaging $15k per incident and prevented secondary downtime across the plant.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our heavyduty jaw crushers are offered across three primary tiers:
Стандарт үүргийн түвшин: For consistent feed materials like limestone; focuses on core reliability at an accessible capital cost point.
Дээд зэрэглэлийн үүргийн түвшин (Хамгийн түгээмэл): Includes all features listed above such as hydraulic adjustment and automated greasing; designed for maximum ROI in varied or abrasive feed conditions.
Модульчлагдсан/SkidMounted Tier: Preassembled units with integrated feeders and discharge conveyors for reduced installation time and cost on greenfield sites.

Optional features include onboard motor starters, dust suppression spray systems, realtime condition monitoring sensors tied into plant SCADA systems

Үйлчилгээний багцууд нь ашиглалтад оруулах үндсэн дэмжлэгээс эхлээд хуваарьт хяналт шалгалтыг багтаасан олон жилийн иж бүрэн засвар үйлчилгээний гэрээнүүд юм,
wear part supply at prenegotiated rates

Flexible financing options are available including equipment leasing structures tailored
to match project cash flow cycles

Түгээмэл асуултууд

Q1 How do I determine if my existing plant infrastructure can support this new jaw crusher?
A foundation load analysis conducted by our engineering team is standard during
the quotation process We provide detailed static dynamic load specifications
for your civil engineers ensuring compatibility before purchase

Q2 What impact will switching have on my downstream screening
and secondary crushing stages?
The consistent product gradation improved cubicity typically leads
to more efficient screening separation reduced recirculating load
on secondary cone crushers potentially increasing overall circuit capacity

Q3 Are wear parts readily available globally?
Yes we maintain certified regional warehouse inventories ensuring critical components like jaw dies toggle plates bearings are available within agreed service level agreements minimizing parts lead time risk

Q4 Can you provide performance guarantees?
Yes we offer guaranteed minimum throughput capacity figures based on certified third party laboratory testing results using samples representative
of your specific feed material

Q5 What training is provided for our operations maintenance staff?
Comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides is included as part
of every commissioning package