1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the core challenges in primary crushing often stem from the stone crusher machine at the heart of your operation. Нийтлэг өвдөлтийн цэгүүд орно: excessive wear part consumption leading to sixfigure annual replacement costs, unplanned stoppages due to tramp metal or uncrushable material causing 2030 hours of lost production monthly, and inconsistent output gradation that bottlenecks downstream processes. Цааш нь, rising energy costs can make a crusher’s power draw a significant liability, while rigid configurations limit flexibility for changing feed materials or product specifications. Are you searching for a stone crusher machine engineered to directly address these reliability and efficiency challenges with measurable ROI?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн [Manufacturer/Series Name] хүнд даац юм, primary jaw crusher engineered for hightonnage reduction of hard rock, боржин чулуу, сагссах, болон зүлгүүрийн хүдэр. Its operational workflow is designed for maximum uptime: (1) Large feed material is loaded into the vibrating grizzly feeder which bypasses fines to optimize crushing chamber efficiency. (2) Rock enters the deep, nonchoking crushing chamber where aggressive kinematics ensure consistent nipangle and reduction. (3) Crushed material discharges onto the main product conveyor at a preset CSS (Хаалттай хажуугийн тохиргоо), with oversized material recirculated via an optional closedloop system. This stone crusher machine is suited for stationary plants and largescale mobile tracked applications but is not typically recommended as a tertiary crusher for sand production.

3. ҮНДСЭН ОНЦЛОГ

Patented Quattro Movement Jaw Kinematics | Техникийн үндэслэл: Optimized elliptical motion at both top and bottom of swing jaw | Үйл ажиллагааны ашиг тус: Produces a highly aggressive crushing action with increased throughput per stroke, reducing cycle times for equivalent tonnage | ROI нөлөө: Талбайн өгөгдлийг харуулж байна 1015% higher capacity compared to conventional singletoggle designs of similar intake dimensions.

Integrated Tramp Iron Protection System | Техникийн үндэслэл: Hydraulic toggle relief cylinder with automatic reset | Үйл ажиллагааны ашиг тус: Automatically discharges uncrushable material without shearing pins or requiring manual intervention, protecting the pitman and bearings from catastrophic damage | ROI нөлөө: Дунджаар сэргийлдэг 72 hours of major repair downtime annually, safeguarding over $50k in core component replacement costs.

Стрессээс ангижруулсан, хүнд даацын үйлдвэрлэсэн хүрээ | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) designed steel plates with postweld heat treatment | Үйл ажиллагааны ашиг тус: Eliminates frame fatigue and cracking under cyclical highload conditions, гаруй бүтцийн нэгдмэл байдлыг хангах a 20+ жилийн үйлчилгээний хугацаа | ROI нөлөө: Reduces longterm capital expenditure by eliminating premature frame replacement, a common sixfigure cost in severeduty cycles.

Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable PLCcontrolled lubrication pump feeding all major bearing points | Үйл ажиллагааны ашиг тус: Ensures optimal bearing health with precise grease volume and interval control, removing human error from critical maintenance routines | ROI нөлөө: Аж үйлдвэрийн туршилт нь a 40% extension in bearing service life, directly lowering spare parts inventory cost and maintenance labor hours.

WedgeLocked Die & Cheek Plate System | Техникийн үндэслэл: Mechanically locked wear liners without backing compound | Үйл ажиллагааны ашиг тус: Enoses liner changeout time to under 4 hours for both jaws versus an industry average of 812 цаг, utilizing standard onsite tools | ROI нөлөө: Increases plant availability by over 30 hours per year per liner set change, translating directly to additional saleable tons.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай хацарт бутлуурын шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Металлын хэрэглээг өмс (г/тонн) | 1.2 1.8 г/тонн (Зүлгүүрийн боржин чулуу) | 0.85 1.0 г/тонн (Зүлгүүрийн боржин чулуу) | ~35%-ийн бууралт |
| Эрчим хүчний зардал (кВт.ц/тн) | 0.9 1.3 kWh/ton @ CSS 150mm | 0.75 0.95 kWh/ton @ CSS 150mm| ~22% Improvement |
| Төлөвлөсөн засвар үйлчилгээний интервал (Цаг) | Lubrication check every 8 цаг; Bearing service ~5,000 hrs| Automated lube system; Bearing service ~7,000 hrs| Labor reduced by 60%; Bearing life +40% |
| Бэлэн байдал / Үргэлж ажиллах (%)| Industry target ~9294% annual availability| Үзүүлсэн >96% annual availability in comparable installations| >2 нэгж хувиар өссөн байна |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загвар: JC140
Тэжээх: 1400мм х 1100 мм (55" x 44")
Тэжээлийн дээд хэмжээ: 1000mm Edge Length
Хүчин чадлын хүрээ: 450 850 MTPH (тэжээлийн материалаас хамаарна & Css)
Урсгал шахалт: 200 kw (275 Царгуур), IE3 Өндөр үр ашигтай цахилгаан мотор
Бутлуурын жин: Ойролцоогоор 62,000 кг
Үндсэн хүрээний барилга: Hardox® 500 steel at wear points; SAE 1020 mild steel stressrelieved fabrication.
Operating Ambient Range: 25°C-аас +45 °C хүртэл (13°F-аас +113°F хүртэл) зохих тосолгооны материалтай.
Key Component Specs: Spherical roller bearings; Хуурамч хайлшин ган хазгай гол; Manganese steel jaw dies (18% Ээж).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн ил уурхайн анхдагч бутлах станц | Сорилт: A southeastern US quarry faced premature jaw die wear (<550к тонн) and excessive energy costs due to an older crusher's inefficient kinematics.| Хариу: Installation of the JC140 jaw crusher with patented Quattro movement and integrated automation.| Үр дүн: Wear life extended to 850k tons per die set; recorded a 19% тодорхой эрчим хүчний хэрэглээг бууруулах (кВт.ц/тн); annual production increased by 18% due to higher throughput and reduced changeout downtime.

LargeScale Infrastructure Project Mobile Crushing Plant| Сорилт: A contractor required high mobility between sites but could not compromise on primary crush capacity or reliability when processing variable river gravel and blasted limestone.| Хариу: Deployment of the tracked version of our stone crusher machine with hydraulic setting adjustment and onboard power.| Үр дүн:The plant achieved relocation in under 4 цаг; hydraulic adjustment allowed onthefly product sizing changes between contracts; project finished 12 days ahead of schedule due to sustained 98% үйл ажиллагааны хүртээмж.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тухайлах ялгац гишүүн [Manufacturer/Series Name] stone crusher machine is offered in three primary investment tiers:

1. Үндсэн тохиргоо: Үндсэн бутлуур орно, жолооны хөдөлгөөн & харуулддаг, эхлүүлэх самбар,and basic tooling.Pricing typically ranges within established capital budgets for primary crushing assets.
2 .Productivity Package: Adds the automated greasing system,variable frequency drive for soft start/capacity tuning,and wear monitoring sensors.Investment increases by approximately 1520%,with documented payback under 14 months via energy savingsand extended component life.
3 .Total Care Package: Bundles the Productivity Packagewitha comprehensive service agreement covering scheduled maintenance,шалгалтууд,and preferential parts pricing.This model converts capex to predictable opex.

Financing options include equipment leasing through partnered financial institutionsand rentaltoown programsfor projectbased work.Service packages are available from basic technical supportto fullsite operationand maintenance contracts.

8.Түгээмэл асуултууд

Q:What is the compatibilityof thisjawcrusherwith my existing secondary cone crushersand screens?
Аг:The discharge gradation curveis highly controllablevia hydraulic CSS adjustment.This allows youto finetune your primary crush productto optimally feedyour secondary circuitreducing recirculating loadand improving overall plant balance.

Q:Whatisthe typical operational impact during liner changes?
Аг:The wedgelock system minimizes impact.Liner replacementfor both fixedand moving jaws typically requiresless thana single8hour shiftwitha threeperson crewusing standard site toolscomparedto industry averages exceeding12hours.

Q:What arethe commercial termson critical spare parts?
A.We offer guaranteed inventory holdson key componentslike eccentric shaftsand bearingsfor customersunder service agreements.Pricingis transparentwith tiered discounting basedon package level purchased.

Q:Canyourstonecrushermachine handlefeedmaterialwithhigh clayor moisture content?
A.This design excelsin hardrockapplications.For materialswithhigh plasticityor moisturethat risk packingwe recommendprescreeningviaas robust scalperor discussingan alternative impactcrushersolutionfor your specific feedstockanalysis.

Q:What foundationrequirementsare necessaryfor stationary installation?
A.Detailed civil engineering drawingsare providedshowingloaddistributionsand anchor bolt patterns.Reinforced concrete foundationsdesignedt absorb dynamic loadsare standardrequirementensuringlongterm stability

Q:Istherean optionto remotely monitor themachine'sperformance?
A.The ProductivityPackageincludes provisionfor IoT sensor connectivityallowing key parameterslike powerdrawbearing temperatureand vibrationtobe monitoredviaa secure portalproviding dataford predictive maintenanceplanning

Q:Whatisthe lead timefrom orderto commissioning?
A.For standard modelslead timeis typically[XX] weeks.Custom configurationsmay require additional time.A detailed project planincluding factory acceptance testingis providedupon order confirmation