Sustainable Stone Crusher Machine Exporter

Товч тодорхойлолт:

H1: Engineered for Endurance: The HighYield, LowDowntime Stone Crusher Solution 1. PAINPOINT DRIVEN OPENING Managing aggregate production is a constant balance between output targets and operational costs. Үйлдвэрийн менежер, гүйцэтгэгч нарт зориулсан, the core challenges with a stationary stone crusher machine often center on three critical areas: Төлөвлөөгүй завсарлага: Холхивчийн эвдрэл, бүрэлдэхүүн хэсгийн элэгдэл, and unexpected…

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H1: Engineered for Endurance: The HighYield, LowDowntime Stone Crusher Solution

1. PAINPOINT DRIVE NOLEING

Managing aggregate production is a constant balance between output targets and operational costs. Үйлдвэрийн менежер, гүйцэтгэгч нарт зориулсан, the core challenges with a stationary stone crusher machine often center on three critical areas:

Төлөвлөөгүй завсарлага: Холхивчийн эвдрэл, бүрэлдэхүүн хэсгийн элэгдэл, гэнэтийн эвдрэл нь таны үйлдвэрлэлийн шугамыг бүхэлд нь зогсооно. Industry averages indicate that every hour of crusher downtime can cost between $5,000 ба $25,000 in lost production, labor inefficiencies, and delayed project timelines.
Тогтворгүй гаралт & Чанартай: Fluctuations in feed size or material hardness lead to variable product gradation, producing offspec material that fails to meet contract requirements or requires costly reprocessing.
Үйл ажиллагааны өндөр зардал: Rising costs for energy consumption, routine maintenance parts (like manganese liners), and dedicated labor for manual adjustments and monitoring directly erode your profit margins.

Are you seeking a stone crusher machine that delivers predictable performance, extends maintenance intervals, and provides a consistent return on your capital investment?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ Sustainable Stone Crusher Machine Exporter

Энэ бүтээгдэхүүн нь хүнд даацын бүтээгдэхүүн юм, primary jaw crusher machine engineered for the continuous reduction of hard, abrasive quarry rock (боржин чулуу, сагссах, голын хайрга) into primary aggregate. It is designed as the first stage in a multistage crushing and screening plant.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large dump trucks deposit runofquarry material (1200 мм хүртэл) directly into the vibrating grizzly feeder (Vgff vgf).
2. Урьдчилсан үзлэг & Бишрэх: The VGF removes natural fines and directs sized material to the bypass chute while oversize rock is fed into the crushing chamber.
3. Compressive Reduction: A robust eccentric shaft drives a moving jaw plate against a fixed jaw plate, чулуулгийг хугалахад асар их шахалтын хүч хэрэглэх.
4. Ахах & Дамжуулах: Crushed material exits through an adjustable discharge opening onto a main product conveyor for transport to secondary processing or stockpiling.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Өндөр тоннын карьерын анхдагч бутлах ажилд тохиромжтой, уул уурхайн үйл ажиллагаа, and largescale infrastructure projects requiring consistent feed of 5001500 Цагдаа.
Хувьсгал: Not designed for recycling applications with high levels of rebar or tramp metal without extensive prescreening and protection systems. Maximum compressive strength of feed material should not exceed 350 МПа.

3. ҮНДСЭН ОНЦЛОГ

Гүн бутлах танхим & Оновчтой кинематик | Техникийн үндэслэл: Нэмэх өнцөг болон урт шугаман бутлах цохилт | Үйл ажиллагааны ашиг тус: Higher volume reduction per cycle, reducing cycle count for same output and promoting slabby product breakage | ROI нөлөө: Шалтгаална, хамаарна 15% higher throughput capacity compared to conventional chambers of similar intake size.
Hydrostatic Wedge Adjustment System | Техникийн үндэслэл: Hydraulically actuated wedge mechanism for CSS (Хаалттай хажуугийн тохиргоо) хяналт | Үйл ажиллагааны ашиг тус: Allows remote adjustment of discharge setting in under 2 minutes for product size changes or wear compensation without stopping the crusher | ROI нөлөө: Eliminates manual shim adjustment downtime, тооцоолсон хэмнэлт 12 hours per adjustment event.
Хүнд даацын бөмбөрцөг өнхрөх холхивч & Лабиринтын далайн хав | Техникийн үндэслэл: Oversized bearings rated for high radial and axial loads with multistage sealing | Үйл ажиллагааны ашиг тус: Extended bearing service life under high shock loads; effective exclusion of dust and contaminants | ROI нөлөө: Field data shows bearing service intervals extended by 4060%, reducing part replacement frequency and associated labor.
BoltOn Wear Liners with Lifting Lugs | Техникийн үндэслэл: Highgrade manganese steel liners secured with captive bolts | Үйл ажиллагааны ашиг тус: Safer and faster liner changes; eliminates backing material headaches; allows for liner profile optimization | ROI нөлөө: Reduces typical liner changeout time by approximately 30%, ургамлын хүртээмжийг нэмэгдүүлэх.
Моторын нэгдсэн бааз & Belt Drive Guarding | Техникийн үндэслэл: Unified baseplate for crusher motor and sheaves with full perimeter guarding | Үйл ажиллагааны ашиг тус: Simplified foundation requirements; ensures operator safety; reduces installation time and cost | ROI нөлөө: Cuts installation mechanical costs by an estimated 20% due to preassembled modules.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын тэмдэглэгээ: JC1400 HeavyDuty Primary Jaw Crusher
Тэжээх: 1400мм х 1200 мм
Тэжээлийн дээд хэмжээ: 1200мм ирмэгийн урт
Хажуу талын тохиргооны хүрээ: 150мм 300мм
Хүчин чадлын хүрээ: 550 1,450 цагт тонн (dependent on CSS & материал)
Жолооны эрчим хүчний шаардлага: 250 кВт цахилгаан мотор (стандарт)
Бутлуурын жин (моторыг эс тооцвол): Ойролцоогоор 86,000 кг
Үндсэн материалын үзүүлэлтүүд:
Үндсэн хүрээ: Fabricated steel plate ASTM A36
Заг хөмсөг / Бүس: Austenitic Manganese Steel ASTM A128 Gr B3/B4
Эксцентрик босоо ам: Хуурамч хайлш ган EN24 / SAE4340
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Dust suppression system compatible.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл – Зүүн өмнөд Ази

Сорилт:A major quarry needed to increase primary crushing capacity by over 40% to supply a new highway project but had limited space for new foundations and needed to minimize disruption to existing operations.
Хариу:The JC1400 stone crusher machine was selected due to its compact integrated base design allowing it to be positioned on a new reinforced concrete pad adjacent to the existing line. Its hydraulic CSS adjustment allowed quick optimization between ballast and base layer aggregate production.
Үр дүн:The crusher was commissioned within the planned 8week window. It achieved an average throughput of 1,100 TPH of granite while reporting specific energy consumption 7% below projections.

Basalt Aggregate Production – Middle East

Сорилт:The client faced excessive wear costs and unpredictable downtime from their previous primary crusher when processing highly abrasive basalt. Product gradation consistency was also a concern.
Хариу:The implementation focused on our machine’s optimized kinematics for better breakage patterns and its heavyduty bearing/sealing package specifically suited for abrasive conditions.
Үр дүн:Manganese liner life increased by an average of 28%, directly lowering costpertonne wear costs. Crusher availability increased from 87% дээр нь 93% in the first year of operation due to reduced bearingrelated interventions.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ Sustainable Stone Crusher Machine Exporter

Our stone crusher machines are offered in clear pricing tiers based on capacity class:
А зэрэглэл (1200 Цагдаа). Transparent quotations include standard factory testing protocols.

Нэмэлт функцууд орно:
Integrated automatic lubrication systems,
Rock breaker boom systems,
Dust encapsulation kits,
Нөхцөл байдлыг хянах дэвшилтэт мэдрэгч.

Үйлчилгээний багцуудыг тусад нь авах боломжтой:
Үндсэн баталгаа,
Extended Protection Plans covering major components,
Annual Inspection Contracts,
Onsite operator training modules.

Financing options can be structured through our partners as capital leases or operating leases with potential buyout options at term end.

8.Түгээмэл асуултууд

Q1:What is the compatibility with my existing secondary cone crushers or screens?
A1:The hydraulic CSS adjustment allows precise control over your primary crushed product size distribution (300mm), enabling you to optimize feed for your downstream equipment's specific cavity or screen decks.

Q2:What is the expected impact on my overall plant power draw?
A2.Field data indicates this design can reduce specific energy consumption by approximately 8%. However total plant impact depends on secondary processes; our engineers can model this based on your flow sheet.

Q3:Стандарт төлбөрийн нөхцөл гэж юу вэ?
A3.Terms are typically 30% down payment upon order confirmation 60% prior to shipment 10% upon completion of commissioning documentation

4-р улирал:What level of technical support is provided during installation?
A4.We provide comprehensive foundation drawings mechanical erection manuals electrical schematics One supervisory engineer is included standard for up 10 days onsite during commissioning

Q5:What is lead time from order placement?
A5.For standard models like JC1400 lead time is typically 16 weeks exworks This includes manufacturing quality control testing painting

Q6:What key spare parts should we stock initially?
A6.We recommend initial stocking one set jaw plates one set toggle plates necessary hydraulic seals This minimizes risk waiting first major wear event

Q7:What training do you provide our operators?
A7.Training covers safe daily operation routine inspection points troubleshooting common alarms proper procedures CSS adjustment liner changeout