1. PAINPOINT DRIVE NOLEING

Are you managing a quarry operation where ballast production is a critical yet problematic bottleneck? The challenges of producing consistent, specificationgrade railway ballast directly impact your profitability and project timelines. Үйл ажиллагааны нийтлэг саад бэрхшээлүүд орно:
High Wear Costs & Төлөвлөөгүй зогсолт: Abrasive feed material rapidly degrades crusher components, leading to frequent maintenance stops and soaring spare parts inventories.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Failure to maintain tight control over particle size distribution results in offspec material, causing rejection by rail authorities and costly reprocessing or stockpiling.
Low Throughput Efficiency: Inefficient crushing chambers and suboptimal kinematics fail to maximize yield of the required 2850mm aggregate fraction, wasting energy and potential revenue.
Хэт их торгууль бий болгох: Overcrushing creates an excess of 10mm fines, a waste byproduct that diminishes the saleable tonnage of premium ballast.

How do you increase the saleable tonnage of inspec ballast while controlling operational expenditure and minimizing disruptive downtime? The solution lies in selecting purposeengineered crushing equipment designed for the specific rigors of sustainable quarry ballast production.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line comprises heavyduty, stationary cone crushers specifically configured for secondary and tertiary crushing stages in hard rock quarries. Engineered for the continuous production of highquality railway ballast, these machines transform primary crushed feed (ихэвчлэн 150 мм) into precisely graded, cubical aggregate.

Үйл ажиллагааны ажлын урсгал:
1. Primary crushed aggregate is fed into the crusher’s regulated feed hopper.
2. Material enters the optimized crushing chamber, where interparticle comminution and sustained compression break down particles along natural fracture lines.
3. The hydraulic adjustment system allows realtime control of the closedside setting (Css) to finetune final product size.
4. Буталсан материал нь гадасны нээлтээр дамждаг, with oversize automatically recirculated via a closedloop system.
5. Final product is conveyed to screening decks for precise separation into ballast specification fractions.

Хэрэглээний хамрах хүрээ: Ideal for processing hard, abrasive igneous rock (боржин чулуу, сагссах) and limestone for railway ballast production. Best deployed after a primary jaw crusher.

Хувьсгал: Not suitable for primary crushing of runofquarry rock or for processing highly cohesive, claybound materials without prior washing and preparation.

3. ҮНДСЭН ОНЦЛОГ

Hydroset Control System | Техникийн үндэслэл: Hydraulic cavity clearing & тохируулга | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid clearing of stall events and remote adjustment of CSS during operation to maintain gradation. | ROI нөлөө: Reduces downtime for clearing blockages by up to 80% compared to manual systems, protecting revenue flow.

MultiLayer Crushing Chamber | Техникийн үндэслэл: Оновчтой цус харвалт, хурд, болон танхимын геометр | Үйл ажиллагааны ашиг тус: Promotes interparticle crushing over metaltorock contact, increasing yield of desired fractions while reducing wear liner consumption. | ROI нөлөө: Талбайн өгөгдөл нь a 1525% improvement in liner life and a corresponding reduction in costperton for wear parts.

Patented AntiSpin Device | Техникийн үндэслэл: Mechanical brake on head spin | Үйл ажиллагааны ашиг тус: Prevents uncontrolled rotation of the crusher head during noload conditions, drastically reducing wear on the eccentric bushing and gear. | ROI нөлөө: Extends major mechanical component service life by an average of 30%, deferring major capital overhauls.

Automated Wear Compensation | Техникийн үндэслэл: PLCintegrated logic tracking operating hours & мөчлөг | Үйл ажиллагааны ашиг тус: Automatically maintains CSS by compensating for liner wear over time, ensuring consistent product size with minimal manual intervention. | ROI нөлөө: Maintains product quality within specification limits for longer periods, reducing offspec yield by an estimated 18%.

Хүнд даацын бөмбөрцөг өнхрөх холхивч | Техникийн үндэслэл: Highcapacity bearing design with labyrinth seals | Үйл ажиллагааны ашиг тус: Supports high radial and axial loads with superior reliability under continuous duty cycles in dusty environments. | ROI нөлөө: Industry testing demonstrates bearing service life exceeding 25,000 hours under typical conditions, ensuring plant availability.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Average Cone Crusher) | Our BallastOptimized Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Life (Зүлгүүрийн чулуулаг)| 450,000 550,000 тонн| 600,000 700,000 тонн| +20% нь +27% |
| Эрчим хүчний үр ашиг| Standard motor draw per tonne| Optimized kinematics reduce specific energy consumption| Шалтгаална, хамаарна 12% lower kWh/tonne |
| Yield of Specification Ballast Fraction (2850mm)| ~5565% of throughput| Тууштай хүрдэг 7075% of throughput| +8 нь +10 хувь оноо |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг)| ~9294%| Maintains >96% through reliability features| +2 нь +4 хувь оноо |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 200 800 цагт тонн (тэжээлийн материал болон хаалттай талын тохиргооноос хамаарна).
Эрчим хүчний шаардлага: Electric drive motors from 200 кВт 400 kw.
Материалын үзүүлэлтүүд: Engineered for compressive strength feed material up to 350 МПа. Constructed from highstrength steel with alloyed manganese wear liners.
Физик хэмжээсүүд (Ердийн загвар): Ойролцоох. Уртын хэмжээ: 4м x Өргөн: 3m x Өндөр: 3м (excluding feed hopper/discharge conveyor).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Dustsealed critical components enable reliable operation in highparticulate quarry environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Supplying National Rail Project | Сорилт: A major quarry needed to guarantee a continuous supply of Class I ballast to a multiyear rail expansion project but faced excessive liner wear and gradation drift causing batch rejections.| Хариу: Implementation of two tertiarystage cone crushers with automated wear compensation and multilayer chambers.| Үр дүн: Achieved consistent gradation compliance exceeding 99%. Liner replacement intervals extended from 6 weeks to an average of 8 долоо хоног, reducing annual spare parts costs by approximately $45,000 per unit while meeting all supply targets.

Basalt Quarry Seeking Higher Yield & Тогтвортой байдлын зорилтууд | Сорилт:The operation struggled with low yield (~58%) of premium ballast from its resource base while generating excessive fines stockpiles deemed waste.| Хариу:A single secondary cone crusher replaced an older unit,focused on optimizing particle shape and maximizing interparticle breakage.| Үр дүн:Saleable ballast yield increased to72%.Fines generation reduced by22%,improving resource utilization.The improved particle shape enhanced track bed stability as reported by their client.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our sustainable quarry ballast crushing equipment is offered across three capability tiers:

1.Standard Performance Tier:Includes core reliability features(Hydroset AntiSpin).Ideal for operations with moderate throughput demands seeking robust dependable performance at an accessible capital cost point

2.HighYield Optimization Tier:Adds automated wear compensation advanced chamber profilesand enhanced monitoring systems.Maximizes product yieldand operational efficiencyfor largescale continuous production

3.Fully Integrated Smart Tier:Incorporates full PLC automation remote telemetryand predictive maintenance analytics Provides complete integrationwith plant SCADAfor maximum uptimeand datadriven decision making

Optional features include automated lubrication systems dust suppression kitsand special alloy liner optionsfor extreme abrasion

We support your investment through comprehensive service packagesfrom basic warrantyto full annual maintenance contracts including liner changeouts Financingand leasing optionsare availableto align capital outlaywith your project cash flow

8.Түгээмэл асуултууд

Q:What primary crusher feed size is compatible with your secondary/tertiary cone crushers?
Аг:The optimal maximum feed size is typically 150mm depending on model selection We provide specific recommendations based on your primary crusher discharge analysis

Q:Ямар түвшний операторын сургалт шаардлагатай?
Аг:The control systems are designedfor intuitive operation Basic proficiency can be achievedin days Comprehensive training covers maintenance troubleshootingand optimization procedures

Q:What isthe typical delivery lead timefor equipment?
A Lead times varyby model complexityand configuration Standard units are typically availablewithin1620 weeksfrom order confirmationwith expedited optionspossiblefor critical projects

Q:Canyour equipment integratewith our existingplantelectrical controlsandscreening setup?
A Yes Our standard designsinclude flexible interfacing protocols Integration specificationsare confirmedduringthe preorder engineering reviewto ensure compatibility

Q:What arethe key factorsaffectingwearliner lifespanin our application?
Аг:Lifespans primarily determinedby feed material abrasiveness(measuredby SiO2 content)feed sizeproper choke feedingpracticesand correct selectionof liner metallurgy We conducta material analysisas partof our proposal process