1. PAINPOINT DRIVE NOLEING

Managing primary crushing operations presents persistent challenges that directly impact your bottom line. Та тулгарч байна уу:
Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and mechanical adjustments halting your entire processing line for 1224 цаг, алдагдсан дамжуулалтын зардал нь олон мянган.
Урьдчилан таамаглах боломжгүй элэгдлийн хугацаа & Зардал: Inconsistent liner performance leading to premature failure, spiraling parts costs, and unreliable production scheduling.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Fluctuations in discharge setting due to wear or system instability, causing bottlenecks for downstream milling and processing circuits.
тонн тутамд эрчим хүчний өндөр хэрэглээ: Хуучин, inefficient crusher designs consuming excessive power without corresponding gains in throughput, үйл ажиллагааны хязгаарыг эвдэж байна.
Үйлчилгээний үеийн аюулгүй байдлын эрсдэл: Complex and hazardous manual procedures for clearing blockages or performing routine inspections.

Үйлдвэрийн менежерүүдийн гол асуулт бол: how can you achieve predictable throughput with lower operating cost per ton and enhanced site safety? The answer lies in a modern, sustainably engineered gyratory crusher assembly.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Sustainable Gyratory Crusher Assembly Plant is a complete, preengineered system centered on a highcapacity primary gyratory crusher designed for continuous, heavyduty operation in largescale mining and aggregate production. It transforms runofmine (Омын) feed into a consistent, coarse product for secondary crushing or direct feed.

Үйл ажиллагааны ажлын урсгал:
1. Шилэн ус гаргах & Урьдчилсан үзлэг: ROM material is conveyed to a dedicated feed hopper, with optional prescreening to bypass fines.
2. Controlled Crushing: Material enters the crushing chamber; the hydraulically adjusted mainshaft gyrates eccentrically, applying compressive force against the concave liners.
3. Ахах & Дамжуулах: Буталсан бүтээгдэхүүн гадагшлуулах нүхээр гардаг (тэмдэг) onto a main conveyor belt for transport to the next stage.
4. Automated Monitoring & Оновчтой болгох: Integrated sensors track power draw, даралт, and chamber level, allowing automated control for optimal load and efficiency.

Хэрэглээний хамрах хүрээ: Өндөр тоннаж хийхэд тохиромжтой (5,000+ Цагдаа) үндсэн чулуулгийн анхдагч бутлах (төмрийн хүдэр, зэсийн хүдэр, боржин чулуу), хэт их, болон ижил төстэй зүлгүүрийн материал. Not suited for lowvolume operations (<1,000 Цагдаа) or processing of soft, nonabrasive materials where other crusher types are more economical.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан хотгор загвар | Техникийн үндэслэл: Хэсэгчилсэн, reversecurve geometry | Үйл ажиллагааны ашиг тус: More even wear distribution and increased effective utilization of liner mass | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 30% longer service life reduces liner cost per ton and changeout frequency.

Автомат тохируулгын нэгдсэн зохицуулалт | Техникийн үндэслэл: Hydroset system with realtime position feedback | Үйл ажиллагааны ашиг тус: Maintains target discharge setting continuously without manual intervention as liners wear | ROI нөлөө: Ensures consistent product gradation; improves downstream circuit stability and overall plant yield by an average of 35%.

Гибрид тосолгооны систем | Техникийн үндэслэл: Dedicated circuits for thinfilm bearing lubrication and hydraulic adjustment | Үйл ажиллагааны ашиг тус: Eliminates crosscontamination risk; provides precise temperature control for critical bearings | ROI нөлөө: Үндсэн бүрэлдэхүүн хэсгүүдийн ашиглалтын хугацааг уртасгана; үйлдвэрлэлийн туршилт харуулж байна a 40% reduction in lubricationrelated bearing failures.

SafeSet™ Torque Limiting System | Техникийн үндэслэл: Mechanicalhydraulic clutch designed to slip at a predetermined overload torque | Үйл ажиллагааны ашиг тус: Protects crusher from damage due to tramp metal or uncrushable material by disengaging drive | ROI нөлөө: Prevents catastrophic breakdowns; avoids weeks of downtime and sixfigure repair bills associated with major shaft or housing damage.

EcoDrive HighEfficiency Motor Package | Техникийн үндэслэл: IE4class synchronous motor paired with VFD starting | Үйл ажиллагааны ашиг тус: Reduces inrush current by over 60% and optimizes power factor during operation | ROI нөлөө: хүртэл буталсан тонн тутамд эрчим хүчний зарцуулалтыг бууруулдаг 15%, with significant utility cost savings annually.

Remote Teleservice Platform | Техникийн үндэслэл: Secure data link for live performance monitoring and diagnostics | Үйл ажиллагааны ашиг тус: Your team and our support engineers can assess crusher health, засвар үйлчилгээний хэрэгцээг урьдчилан таамаглах, and troubleshoot remotely | ROI нөлөө: Нөхцөлд суурилсан засвар үйлчилгээний төлөвлөлтийг идэвхжүүлдэг; reduces unplanned stoppages by up to 25%.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (5475" Гирсэгч) | Sustainable Gyratory Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Жилийн) | 92 94%| 96%+| +24 хувь оноо |
| Дотор солих хугацаа (Бүрэн багц) | 18 24 цаг| 12 16 цаг| ~33% илүү хурдан |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/т) | Өргөн хүрээтэй; суурь = X кВт.ц/т| X 0.85 кВт.ц/т| ~15% буурна |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Гол бүрэлдэхүүн хэсгүүд)| ~18 сар| >30 сар| >66% сайжруулалт |
| Required Personnel for Setting Adjustment| 23 technicians manually| 1 operator via control system| Labor time reduced by ~70% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: SGC5065 to SGC89110; Throughput capacity from 2,500 дээр нь 10,000 Тэжээлийн материал, хаалттай хажуугийн тохиргооноос хамааран хэмжигдэхүү тонн тонн.
Эрчим хүчний шаардлага: -аас гол хөтлөх моторууд 450 кВт 1+ МВт; complete plant auxiliary power requirement provided upon application review.
Материалын үзүүлэлтүүд: Өндөр бат бэхийн үйлдвэрлэсэн ган гол төхөөрөмж; Martensitic steel mantle & concaves standard; Chromemoly alloy options available for extreme abrasion.
Физик хэмжээсүүд (Typical SGC6075): Total assembly footprint approx. 15m x 10m; Feed opening up to 1500mm; Хүргэлтийн жин ойролцоогоор. 400 600 метр тонн (assembled modules).
Байгаль орчны үйл ажиллагааны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан; dustsealed bearings and pressurized housing prevent ingress in harsh environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Challenge A tierone copper miner needed to increase primary crushing capacity by 25% without expanding the existing crusher footprint or overloading the electrical substation.
Solution Installation of one SGC6089 gyratory crusher assembly with the EcoDrive package replaced two older units.
Үр дүн Дамжуулагчаар нэмэгдсэн 28%. Нэг тонн эрчим хүчний хэрэглээ буурчээ 18%. The smaller physical footprint freed space for additional conveying infrastructure.

Боржин чулуун дүүргэгч суперкарьер

Challenge Inconsistent product size from an aging gyratory crusher caused frequent recirculation loads and bottlenecks at secondary screens.
Solution Implementation of an SGC5474 with Integrated Automatic Setting Regulation.
Results Product gradation consistency improved such that screen efficiency increased by an estimated 15%. Plantwide throughput rose by approximately 8% нэмэлт эрчим хүчний зардалгүйгээр.

Arctic Iron Ore Operation

Challenge Extreme cold (35Өвлийн дундаж хэм) led to brittle steel failures, extended warmup periods, and unacceptable lubrication viscosity issues on standard equipment.
Solution A Polar Package SGC6090 featuring coldclimate steel specifications, housed preheating systems,and synthetic lubricants rated below 50°C.
Results Crusher availability remained above 95% yearround.Warmup time reduced from 6 цаг хүртэл 90 хоёр хоног,saving significant energy daily.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Sustainable Gyratory Crusher Assembly Plant is offered under flexible commercial models:

Тоног төхөөрөмжийн үнийн шатлал:
Base Plant Core crusher,мотор хөтчүүд,үндсэн удирдлага,factorystandard liners
Optimized Plant Includes EcoDrive,Auto Regulation,SafeSet,and advanced monitoring
Turnkey Solution Full plant design,civil works interface,supply of feedersand conveyors

Нэмэлт шинж чанарууд:
Liner Material Upgrades Chromemoly alloysfor extended life
Advanced Predictive Analytics AIpowered wear modelingand failure prediction software
Automated Mantle Changing System For further reductionin downtime

Үйлчилгээний багцууд:
1 Bronze Scheduled inspectionsand parts supply
2 Silver Includes remote monitoringand annual health reports
3 Gold Fullcondition based maintenancewith guaranteed availability upto 96%

Financing Options Available capital leaseoperating leaseand project financing solutions through our partners can structure payments alignedwith your production forecasts

8 Түгээмэл асуултууд

Q What is the lead timefor a new Sustainable Gyratory Crusher Assembly Plant?
A Lead times varyby modeland specification Typically engineeringand manufacturing requires 18to 24 monthsfrom order placementto exworks delivery Detailed project planningis critical

Q Can this systembe integratedwith our existing PLCor distributed control system DCS?
A Yes The crushers control systemis designedfor interoperability Standard communication protocols Modbus TCP/IP OPC UA are includedfor seamless integrationinto your wider plant network

Q How does the automatic setting regulationimpact operational staffing requirements?
A It shifts the taskfrom a manual mechanical adjustmentrequiring skilled techniciansto an operational parametercontrolledby the plant operatorfrom the control room This improves safetyand allowsyour technical staffto focuson predictive tasks

Q What arethe expected costsavingsfromthe EcoDrive package?
A Basedon field dataat current industrial power rates minescan expecta full returnon investmentin the EcoDrive premiumwithin 24to 36 monthsof operationthrough reducedenergyconsumption Subsequent savingscontribute directlyto lower operatingcostper ton

Q Do you offerliner profiling services tomaximize performancefor our specific ore type?
A Yes Our technical services teamprovidesore characterizationand chamberprofiling simulationsto recommendthe optimal concaveand mantle liner designbalancingthroughput product sizeand wear lifefor your unique geologymaximizingyour total costof ownership

Q What warrantyis provided?
A The main crusher structurecarriesa 10yearwarranty Major componentsbeara standard 2yearor 10 000hourwarranty Extended warrantyoptionsare availableas partof service packages