H1: Өндөр хүчин чадалтай, LowCostPerTon Gold Ore Crushing Solutions

1. PAINPOINT DRIVE NOLEING

Processing gold ore presents a distinct set of crushing challenges that directly erode profitability. Are you facing these costly operational realities?

Элэгдлийн өндөр зардал: The quartz and hard rock matrices common in gold ores rapidly wear crusher components, доторлогооны байнгын өөрчлөлтөд хүргэдэг, excessive spare parts inventory, болон төлөвлөгдөөгүй засвар үйлчилгээ зогсох.
Дамжуулалтын саад бэрхшээл: Inconsistent feed size or capacity limitations in primary crushing stages constrain the entire milling circuit, leaving valuable tonnage—and revenue—unprocessed.
Хячим цатлаг эрчим: Traditional crushing stages consume significant power. Inefficient comminution directly increases your highest variable cost: energy per processed ton.
Засвар үйлчилгээний сул зогсолт: Every hour a primary or secondary crusher is down for liner replacement or adjustment halts the entire processing plant, үйлдвэрлэлийн алдагдалд хэдэн мянган.

Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: How can you achieve the required particle reduction for optimal gold recovery while controlling wear costs, maximizing throughput uptime, and minimizing specific energy consumption? The answer begins with selecting the right sustainable gold ore crushing equipment.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line focuses on Primary Gyratory Crushers and Secondary Cone Crushers engineered specifically for the demands of hard rock gold ore processing. These machines form the critical first stages of size reduction, setting the foundation for downstream grinding and recovery efficiency.

Үйл ажиллагааны ажлын урсгал:
1. RunofMine (Омын) ore is fed into the primary gyratory crusher’s receiving hopper.
2. The gyrating mantle within the fixed concave crushes large rocks (ихэвчлэн 1.5 м хүртэл) against high pressure, reducing them to a manageable size (ихэвчлэн 250 мм).
3. Crushed material is conveyed to a secondary cone crusher for further reduction to a finer product (ихэвчлэн 50 мм), optimized for feed to SAG or ball mills.
4. The precisely controlled discharge setting ensures a consistent product size, improving overall circuit stability and recovery rates.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for medium to hightonnage hard rock gold operations (2,000+ TPD). Effective on lode ore, vein material, and oxidized deposits with high compressive strength.
Хувьсгал: Not suitable for clayrich or highly weathered alluvial deposits where alternative crushing methods may be preferred. Requires stable foundational support and controlled feed systems for optimal operation.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан танхимын геометр | Техникийн үндэслэл: Optimized nip angle and crushing stroke | Үйл ажиллагааны ашиг тус: Produces a more cubical product with fewer fines at the primary stage, reducing overgrinding in downstream mills | ROI нөлөө: Талбайн өгөгдөл нь a хүртэл харагдана 8% reduction in specific energy consumption in the grinding circuit.

Автомат элэгдлийн нөхөн олговор | Техникийн үндэслэл: Hydraulic adjustment system with ASRi™ (Автомат тохиргооны зохицуулалт) технологи | Үйл ажиллагааны ашиг тус: Maintains consistent crusher discharge setting as liners wear, ensuring stable product gradation without manual intervention | ROI нөлөө: хүртэл хүргэнэ 15% more consistent throughput and protects downstream processes from feed variability.

Heavy Duty Mainframe & Forged Shaft | Техникийн үндэслэл: Singlepiece cast steel base and highintegrity alloy forging | Үйл ажиллагааны ашиг тус: Provides exceptional durability under shock loads from uncrushable material, minimizing risk of catastrophic frame failure | ROI нөлөө: Extends operational life by years and reduces total cost of ownership through structural reliability.

Доторлогооны амьдралыг сайжруулах систем | Техникийн үндэслэл: Computeroptimized liner profiles and zincfree backing resin application | Үйл ажиллагааны ашиг тус: Ensures even wear distribution and secure liner seating, maximizing manganese utilization and simplifying changeouts | ROI нөлөө: Аж үйлдвэрийн туршилт нь a 2030% improvement in liner life compared to nonoptimized designs.

Нэгдсэн тоосны битүүмжлэл & Хамгаалалт | Техникийн үндэслэл: Positivepressure labyrinth seal with dedicated air purge system | Үйл ажиллагааны ашиг тус: Effectively prevents dust ingress into the internal lubrication system, protecting critical bearings and gears from abrasive contamination | ROI нөлөө: Холхивчийн ашиглалтын хугацааг хүртэл уртасгана 50%, зардал ихтэй төлөвлөгөөт бус засвараас урьдчилан сэргийлэх.

Төвлөрсөн тослох & Тосчин | Техникийн үндэслэл: Automated singlepoint greasing system for all major wearing points with realtime monitoring | Үйл ажиллагааны ашиг тус: Eliminates manual greasing requirements at multiple hardtoaccess points, enhancing safety and ensuring optimal lubrication intervals are met consistently| ROI нөлөө: Reduces labor costs for routine maintenance and decreases risk of premature failure due to underlubrication.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай алтны хүдэр бутлах шийдэл баримтжуулсан давуу тал |
| : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | ~92% (төлөвлөгөөт засвар үйлчилгээ орно) |>96% through extended wear life & quickchange designs |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/т) Varies by ore competency.| Суурь шугамыг тогтоосон 100% |>92% due to efficient chamber design & optimal speed |
| Manganese Liner Cost/Ton Processed| Суурь шугамыг тогтоосон 100% |>75% via optimized profiles & material technology |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Гол бүрэлдэхүүн хэсгүүд| ~8,000 operating hours |>12,000 operating hours via superior metallurgy & битүүмжлэх |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 1,500 дээр нь 10,000 метр тонн/цаг (Цагдаа), depending on model selection and circuit configuration.
Эрчим хүчний шаардлага: -аас анхдагч бутлуурууд 300 кВт-аас дээш байна 800 kw; Secondary crushers from 150 кВт 450 kw. All motors are compatible with standard highvoltage mine power distribution systems.
Материалын үзүүлэлтүүд: Highstrength alloy steel mainframes; Austenitic manganese steel crushing liners; Forged alloy steel main shafts; Sealed spherical roller bearings on all major loads.
Физик хэмжээсүүд (Үлгэр): Primary Gyratory Approx. Өндөрлөг: 6м; Өргөн: 5м; Жин: ~250 tonnes. Secondary Cone Approx. Өндөрлөг: 3м; Өргөн: 3м; Жин:~45 тонн.
Байгаль орчны үйл ажиллагааны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан. Dust protection rating ensures reliable operation in harsh mining environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хард рок далд уурхайн өргөтгөлийн сорилт:

A North American gold mine expanding underground operations needed a primary crushing solution with a smaller footprint than their existing jaw crusher but equivalent capacity to handle increased tonnage of highgrade quartz ore.

Хариу:

Implementation of a midrange gyratory crusher designed specifically for underground installation constraints as their primary sustainable gold ore crushing equipment.

Үр дүн:

-ийн зорилтот дамжуулалтад хүрсэн 2,800 TPH within footprint constraints while reducing primary crush product P80 by 15%. This finer feed contributed directly measured results including an increase in overall plant throughput by approximately9%.

Refractory Ore Processing Plant Upgrade Challenge:

An Australian operation processing refractory sulfide gold ore faced excessive wear costs in secondary crushing due to extreme abrasiveness causing monthly liner changes that halted production

Хариу:

Retrofitting of two secondary cone crushers equipped with automated wear compensation specialized ultrawearresistant liner alloys

Үр дүн:

Liner life extended from an average of28 days42 days representing25 improvement Reduced annual planned downtime hours by180 hours resulting additional processing12k tons highvalue refractory material annually

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our sustainable gold ore crushing equipment is offered under flexible commercial terms designed for capital project planning:

Үнийн шатлал: Equipment pricing is structured based on capacity size range offering entrylevel intermediate models fullscale production units
Нэмэлт шинж чанарууд: Key upgrades include advanced predictive monitoring sensors remote access diagnostics packages automated lubrication systems specific liner profile options tailored your ore type
Үйлчилгээний багцууд: Choose from basic commissioning support comprehensive multiyear service agreements covering scheduled maintenance parts supply technical support
Санхүүжилтийн сонголтууд: We partner with leading industrial finance providers offer leasetoown structures longterm operating leases traditional purchase arrangements accommodate various budget cycles balance sheet requirements

8 Түгээмэл асуултууд

Q1 Are your cone crushers compatible with existing jaw crusher feed systems?
A1 Yes most models can be integrated into existing circuits Engineering reviews are conducted ensure proper feed box design conveyor transfer points alignment

Q2 Суурилуулалтын ашиглалтад оруулах ердийн хугацаа гэж юу вэ??
A2 For greenfield projects typical timeline ranges16 weeks site preparation mechanical erection electrical connection commissioning Brownfield replacements can often completed within68 weeks detailed planning

Q3 How does automated setting regulation impact my operators workload?
A3 It significantly reduces need manual adjustments allows operators focus monitoring overall plant performance rather than constant crusher tweaking This leads more stable operation reduced human error

Q4 What spare parts inventory recommended ensure uptime?
A4 We provide critical spares kit recommendation based your specific operation typically includes initial set liners key hydraulic components sensors This minimizes lead time risk initial years operation

Q5 Та гүйцэтгэлийн баталгааг санал болгодог уу?
A5 Yes we provide guaranteed capacity throughput figures based agreed feed material characteristics as well guaranteed maximum specific wear rates manganese liners under defined conditions

Q6 Can equipment handle tramp steel events?
A6 All primary units equipped with hydraulic overload protection system that automatically releases clearing chamber uncrushable material minimizing risk damage allowing rapid resumption production