1. PAINPOINT DRIVE NOLEING

Are you managing inconsistent aggregate output, struggling with unplanned maintenance costs, and facing pressure to improve site safety and operational efficiency? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, a suboptimal stone crusher plant directly impacts your bottom line through excessive downtime, өндөр элэгдэлд орсон хэсгийг солих давтамж, эцсийн бүтээгдэхүүний зэрэглэлийг урьдчилан таамаглах боломжгүй. These challenges lead to missed project deadlines, cost overruns on raw material processing, and increased labor for manual sorting and recrushing.

Consider these questions: Is your current crushing circuit failing to adapt to varying feed material hardness without significant manual intervention? Are you experiencing vibrationrelated failures in structural components that halt production for days? Is the total cost of ownership for your crushing equipment undermining your project profitability? Шийдэл нь зөвхөн бутлуурт оршдоггүй, гэхдээ цогцоор нь боловсруулсан stone crusher plant fabricator system designed from the ground up for reliability and precise output control.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product details a customengineered, stationary or semimobile stone crusher plant—a complete crushing and screening circuit fabricated as an integrated unit. Fabrication involves the design, инженерийн, and manufacturing of the plant’s structural framework, бяоётай, платформууд, and conveyor supports to house and interconnect primary, дунд, and tertiary crushers with screens and material handling systems.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч хооллолт & Бишрэх: Уурхайн карьер (ROQ) material is fed via dump truck or loader into a robust hopper leading to a primary jaw or gyratory crusher for initial size reduction.
2. Материалын шилжүүлэг & Дэлгэц авах: Crushed material is conveyed to a primary screen (жишээ нь e., vibrating scalper) which separates sized product from oversize material requiring further reduction.
3. Secondary/Tertiary Crushing Circuit: Oversize material is routed via controlled transfer points to secondary (жишээ нь e., конус Кретер) or tertiary crushers for precise shaping and final size reduction.
4. Эцсийн эрэмбэлэх & Хувьцаа: Correctly sized aggregates from each crushing stage are conveyed to designated stockpiles via radial stackers or fixed conveyors.

Хэрэглээний хамрах хүрээ: Ideal for mediumtolarge scale aggregate production for road base, бетонон дүүргэгч, болон төмөр замын тогтворжуулагч. Suitable for quarrying limestone, боржин чулуу, сагссах, болон голын хайрга.
Хувьсгал: Not designed for portable/mobile trackmounted applications requiring daily relocation. Full optimization requires detailed feed material analysis and sitespecific engineering.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Unitized structural fabrication with integral lifting points | Үйл ажиллагааны ашиг тус: Reduces onsite assembly time by up to 40%, allowing faster commissioning | ROI нөлөө: Lower labor costs during installation and easier relocation within a site
Lined & Reinforced Transfer Points | Техникийн үндэслэл: Элэгдэлд тэсвэртэй ган (AR400/500) liners in highimpact zones with rubber dampening | Үйл ажиллагааны ашиг тус: Minimizes material hangups and reduces noise; extends liner life by over 60% | ROI нөлөө: Decreases downtime for chute maintenance and reduces spare parts inventory cost
Төвлөрсөн замууд & Хандалтын платформууд | Техникийн үндэслэл: Ergonomic design per ISO 14122 safety standards with nonslip grating | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid inspection of crusher jaws, дэлгэцийн тавцан, and conveyor idlers | ROI нөлөө: Improves preventative maintenance adherence and reduces risk of safety incidents
Engineered Dust Suppression Integration | Техникийн үндэслэл: Preplumbed manifolds with strategically placed nozzle ports at crusher discharges & шилжүүлэх цэгүүд | Үйл ажиллагааны ашиг тус: Allows direct connection to water supply or fog systems for immediate dust control compliance | ROI нөлөө: Mitigates environmental noncompliance risks and improves operator health
Vibration Isolation Crusher Bases | Техникийн үндэслэл: Decoupled crusher mounting platforms with isolator pads or spring assemblies | Үйл ажиллагааны ашиг тус: Absorbs dynamic loads preventing fatigue cracks in the primary support structure | ROI нөлөө: Өндөр өртөгтэй бүтцийн засварыг арилгана; ensures longterm frame integrity

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт үйлдвэрлэл | Our Stone Crusher Plant Fabrication Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| OnSite Erection Time | Хээрийн гагнуур & boltup of individual components | Preassembled modules with predrilled connection points | 3540% Илүү хурдан |
| Бүтцийн ядаргааны амьдрал (at welds) | Standard mild steel fabrication at stress points | FEAoptimized design with reinforced nodes & stressrelieved welds | 50% Longer (Тооцоолсон) |
| Материалын урсгалын үр ашиг (Transfer Points)| Fabricated chutes often require periodic hammering/clearing| Computermodeled flow geometry with cascading liners & inspection doors| Reduces blockages by ~70% |
| Planned Maintenance Accessibility| Often requires scaffolding or temporary platforms| Integrated permanent access to all major wear part locations| Cuts inspection time by 50% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Plant Capacity Range: -аас тохируулах боломжтой 150 TPH хүртэл 800+ TPH дамжуулах чадвар.
Эрчим хүчний шаардлага: Үйлчлүүлэгчийн тодорхойлолтын дагуу боловсруулсан; includes integrated cable trays and main distribution panel mounting points. Typical range: 200kW 1.2MW total connected load.
Материалын үзүүлэлтүүд: Анхдагч бүтэц: S355JR grade steel. Highwear areas lined with AR400/500 abrasionresistant plate (10mm25mm thickness). Явган хүний ​​зам: Galvanized steel grating.
Физик хэмжээсүүд: Customengineered per layout. Common modular skid sizes up to 12m L x 4m W x 4m H for transportability.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Paint systems include primer, midcoat, and polyurethane topcoat for C4 corrosion resistance per ISO 12944.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Challenge A quarry needed to increase production of railway ballast (40mm+20mm cubical aggregate) but had space constraints preventing a traditional dispersed plant layout.
Solution Implementation of a compact, threestage crushing plant fabricated on two primary skids—one housing the primary jaw crusher feeder module, another housing the secondary cone crusher screen tower—connected by short fielderected conveyors.
Results Plant was commissioned in 11 days postfoundation readiness. Achieved consistent ballast product shape (>85% Хүю Бид), meeting strict rail specifications without a dedicated shaping crusher stage.

Limestone Aggregate Plant Modernization

Challenge An existing plant suffered from chronic downtime due to clogged transfer chutes between the secondary cone crusher discharge screen return conveyor.
Solution Replacement of the entire secondary circuit’s fabricated steelwork including computermodeled transfer chutes rock boxes lined with interchangeable rubber ceramic composite liners.
Results Material hangups were virtually eliminated Wear part replacement interval on chute liners extended from months years reducing annual maintenance costs by an estimated

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing is projectspecific based on scope complexity capacity However standard tiers exist:

Basic Structural Fabrication Package Includes primary support structures walkways ladders basic chutework Client supplies all process machinery (crushers screens)

Engineered Turnkey Module Package Complete design fabrication integration of modules around specified OEM machinery including conveyors dust suppression plumbing electrical cable management

Optional Features Advanced automation sensor mounting packages automated lubrication system runs insulated enclosures for arctic operations premium coating systems

Service Packages Include extended warranty on structural fabrications installation supervision commissioning support

Financing Options Available through partnered financial institutions covering both equipment lease options

8 Түгээмэл асуултууд

What information is required provide quote?
We require your target feed material analysis desired final products capacities existing layout drawings any preferred OEM process equipment brands ensure compatibility our fabrication

How does fabricated plant differ skid mounted portable plant?
Our plants are designed permanent semi permanent installation emphasizing durability capacity over mobility They offer superior structural integrity vibration management compared portable units which prioritize transport weight

Can you integrate existing crushers screens into new fabricated structure?
Yes retrofit projects are common We engineer new support structures transfer points seamlessly connect your existing core machinery extending its service life improving its performance

What typical lead time from order commissioning?
For standard capacity plants lead time typically ranges months depending complexity This includes detailed engineering procurement fabrication factory acceptance testing

Do you provide civil foundation drawings?
Yes we supply comprehensive foundation anchor bolt layout drawings load data certified professional engineer facilitate accurate site preparation our team