1. PAINPOINT DRIVE NOLEING

Are unpredictable crusher failures and inconsistent product gradation eroding your plant's profitability? Чулуу бутлах үйл ажиллагааг удирдах нь таны орлогод шууд нөлөөлдөг байнгын сорилтуудыг дагуулдаг. Эдгээр нийтлэг үйл ажиллагааны саад бэрхшээлийг авч үзье:
Төлөвлөөгүй завсарлага: Bearing failures or component wear can halt production for 2472 цаг, costing thousands in lost revenue and emergency repair labor.
Тохиромжгүй бүтээгдэхүүний гарц: Fluctuations in feed material hardness or size can lead to offspec aggregate, бүтээгдэхүүнээс татгалзахад хүргэдэг, дахин бутлах зардал, мөн сэтгэл хангалуун бус үйлчлүүлэгчид.
Засвар үйлчилгээний өндөр төвөгтэй байдал: Disassembly of traditional crushers for liner changes or routine servicing consumes hundreds of manhours annually, increasing operational risk and labor costs.
Үр ашиггүй эрчим хүчний хэрэглээ: Older crushing chambers and drive systems can draw excessive power per ton of processed material, making energy a disproportionately high variable cost.

Is your current crushing solution equipped to mitigate these risks with measurable reliability and efficiency? The right engineered equipment is not an expense but a strategic investment in predictable throughput and controlled operating costs.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The modern stone crusher plant is a coordinated system of primary, дунд, and sometimes tertiary crushing stations, integrated with screening and material handling conveyors. For contract manufacturers and testing specialists, a modular or skidmounted crusher plant provides a turnkey solution for processing quarried rock, Дахин боловсруулсан бетон, or mineral ore into specified aggregate sizes.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Dumpfed material undergoes initial size reduction by a jaw or gyratory crusher.
2. Дэлгэц авах & Эрэмбэлэх: Crushed material is conveyed to vibrating screens where it is separated into onspec product streams and oversize material.
3. Хоёрдогч/Гуравдагч бутлах: Oversize material is routed to cone or impact crushers for further reduction in closed circuit with screens.
4. Хувьцаа: Correctly sized aggregates are conveyed to designated stockpiles for loadout.

Хэрэглээний хамрах хүрээ & Хувьсгал:
This equipment is engineered for highvolume reduction of hard rock (боржин чулуу, сагссах), зүлгүүрийн материал (кварци), болон дахин боловсруулсан барилгын дүүргэгч. Performance is contingent on correct plant sizing for target capacity and feed material characteristics. It is not suitable for processing ductile metals, wet/clayheavy materials without preprocessing, or for ultrafine grinding applications below 5mm without specialized circuit design.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан бутлах камерын геометр | Техникийн үндэслэл: Computermodeled kinematics and interparticle crushing | Үйл ажиллагааны ашиг тус: Produces a more cubical product with fewer elongated flakes, directly meeting stringent road base and concrete spec requirements. | ROI нөлөө: Reduces waste from offspec material by up to 15%, борлуулах бүтээгдэхүүний гарцыг нэмэгдүүлэх.

Гидравлик тохируулга & Цэвэрлэх | Техникийн үндэслэл: Integrated hydraulic cylinders for setting adjustment and uncrushable material discharge. | Үйл ажиллагааны ашиг тус: Allows operators to adjust product size or clear a stalled chamber in minutes from a central control station, гарын авлагын оролцоогүйгээр. | ROI нөлөө: Cuts downtime related to clearing events by over 80% compared to mechanical spring systems.

Хүнд даацын холхивч & Драйв дизайн | Техникийн үндэслэл: Oversized spherical roller bearings supported by finite element analysis (FEA) оновчтой орон сууц. | Үйл ажиллагааны ашиг тус: Sustains peak loads from uncrushable objects and variable feed, dramatically extending bearing service life under harsh conditions. | ROI нөлөө: Алдаа дутагдлын хоорондох дундаж хугацааг уртасгана (MTBF) ойролцоогоор 40%, reducing spare parts inventory costs and failurerelated stoppages.

Advanced Wear Part Metalurgy | Техникийн үндэслэл: Austenitic manganese steel alloys with precision heat treatment for optimal workhardening properties. | Үйл ажиллагааны ашиг тус: Доторлогоо нь үйл ажиллагааны явцад элэгдэлд тэсвэртэй, хатуурсан гадаргуугийн давхарга үүсгэдэг, maintaining cavity geometry longer for consistent output. | ROI нөлөө: Increases wear part life by 2035%, decreasing costperton for consumables and the frequency of liner changeouts.

Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable greasing unit with feed lines to all critical bearing points. | Үйл ажиллагааны ашиг тус: Ensures correct lubrication intervals and volumes are maintained automatically, eliminating human error and preventing premature bearing wear. | ROI нөлөө: Reduces bearingrelated failures by an industrytested average of 60%, safeguarding against major component damage.

Modular Plant Framework | Техникийн үндэслэл: Preengineered bolttogether structures with integrated walkways and access platforms. | Үйл ажиллагааны ашиг тус: Significantly reduces onsite fabrication time during installation or relocation between contract sites. | Үйл ажиллагааны ашиг тус: Enables faster deployment (3040% бага хугацаа) when moving between project locations or test sites.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | This Crusher Plant Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Нэг кВт/цагт тонн (Бүтээмж) | 4.8 5.2 т/с/кВт (хатуу рокын хувьд) | 5.6 6.0 т/с/кВт (хатуу рокын хувьд)| +12% нь +15% Сайжруулалт |
| Дотор солих хугацаа (Чухал) | 18 24 цаг (багийн хамааралтай)| 78% passing cubicity test| ~20% сайжруулалт |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| ~1200 ажлын цаг| >1,800 ажиллах цаг| +50% Сайжруулалт |
| Sound Power Level at 10m| ~110 дБА| <105 dBA with acoustic kits| ~5 дБА бууралт |

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 150 TPH хэтэрсэн 800 TPH nominal throughput for hard rock (<200 МПа шахалтын бат бэх).
Эрчим хүчний шаардлага: Primary crusher drive motors from 150 кВт 400 kw; total plant connected load typically ranges from 600 кВт 1.8 МВт нь тохиргооноос хамаарна.
Материалын үзүүлэлтүүд: Crusher main frames fabricated from highstrength steel plate (minimum yield strength of 350 МПа); liners in premiumgrade Mn18Cr2 or equivalent alloy.
Физик хэмжээсүүд (Модульчлагдсан): Primary module footprint approximately 12m L x 6m W x 7m H; design allows transport under standard road permits.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust suppression system compliant with <10 mg/m³ emission standards at point of control.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Contract Processing

Challenge A contract manufacturer needed consistent production of six separate aggregate products from highly abrasive granite for a major highway project but faced rapid wear in secondary crushers every six weeks.
Solution Implementation of this stone crusher plant featuring the advanced metallurgy wear parts and optimized chamber geometry in the tertiary cone crushers.
Results Wear part life extended to nine weeks per set while improving product cubicity by over eighteen percent which allowed the contractor meet strict DOT specifications consistently reducing product rejection rates effectively zero

Portable Recycling Operation

Challenge A mobile contracting business processing demolition concrete required rapid setup teardown between urban sites along with the ability handle occasional tramp metal without catastrophic damage
Solution Deployment skid mounted stone crusher plant equipped hydraulic adjustment clearing modular quick disconnect conveyor sections
Results Plant relocation time reduced three days two days per move System cleared three separate uncrushable metal events first year without damage requiring only brief automated clearing cycle resume operation protecting major components

Mineral Processing Pilot Plant Testing

Challenge An engineering firm required reliable scalable crushing circuit pilot test various ore types produce consistent feed sample sizes downstream flotation leaching processes
Solution Installation configurable closed circuit jaw cone crusher plant precise hydraulic CSS adjustment centralized process control data logging
Results Achieved repeatable product sizing across different ore hardnesses variability output gradation curve reduced enabling accurate metallurgical testing data collection critical feasibility studies

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are structured around throughput capacity drive configuration:

• Base Tier Standard Duty Plants configurations up TPH focus core reliability essential features ideal single product contracts
• Performance Tier High Capacity Plants TPH include automated setting regulation advanced dust control telemetry data output suited long term fixed site operations
• Premium Tier Custom Engineered Systems TPH feature full process automation premium component selections custom engineering specific geologies

Optional Features Include acoustic enclosures remote monitoring telematics packages automatic wear part measurement systems advanced water based foam dust suppression

Service Packages Available as annualized contracts covering scheduled maintenance inspections priority parts dispatch technical support packages designed ensure maximum equipment availability predictable budgeting

Financing Options Flexible solutions include capital lease operating lease lease purchase agreements tailored match project cash flow timelines typical terms years available qualified buyers

8. Түгээмэл асуултууд

What level foundation preparation required modular stone crusher plant A properly compacted granular sub base sufficient support static dynamic loads detailed site specific foundation drawings provided prior shipment ensure minimal civil works required your site

How does this system handle variations feed material size hardness The combination hydraulic adjustment real time monitoring allows operators adjust closed side settings minutes compensate changes maintaining consistent product gradation Feed hopper design includes grizzly sections mitigate size surges primary crusher

What typical lead time supply commissioning standard TPH plant For standard configurations lead time typically ranges weeks months depending current order book Factory acceptance testing FAT conducted prior shipment followed supervised commissioning your site our engineers ensure operational readiness

Are training operator maintenance staff included Yes comprehensive training conducted during commissioning covers safe operation routine maintenance procedures troubleshooting guides provided furthermore access online video library technical documentation maintained

What warranty coverage offered A standard month warranty defects materials workmanship applies extended warranty plans critical components available purchase Warranty requires use genuine spare parts adherence prescribed maintenance schedules