1. PAINPOINT DRIVE NOLEING

Are unpredictable production bottlenecks and rising operational costs eroding your project margins? Managing aggregate production presents persistent challenges that directly impact your bottom line. Нийтлэг өвдөлтийн цэгүүд орно:
Төлөвлөөгүй завсарлага: Frequent mechanical failures and lengthy component changeouts can halt your entire site, үйлдвэрлэлийн алдагдал, сул зогсолттой ажиллах хүчинд цагт хэдэн мянган долларын өртөгтэй.
Тогтворгүй гаралт & Чанартай: Fluctuations in final product size and shape lead to rejected loads, recrushing, and an inability to meet strict material specifications for premium contracts.
Засвар үйлчилгээний зардал тэнгэрт хадсан: Reactive repair cycles, coupled with the high cost of OEM replacement parts for generic equipment, create unpredictable OPEX that jeopardizes project budgeting.
Уян хатан бус тохиргоо: Fixed plant designs struggle to adapt to changing feed material or required product ratios, forcing suboptimal operation or costly postproduction blending.

How do you move from a cycle of reactive fixes to a state of predictable, efficient production? The answer lies in moving beyond standard catalog equipment to a purposeengineered solution.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг Чулуу бутлуурын үйлдвэрийн гэрээт үйлдвэрлэгчийн захиалгат service involves the collaborative design and fabrication of a semifixed or modular crushing and screening circuit tailored to your specific raw material, endproduct goals, болон сайтын хязгаарлалт. Unlike selecting individual machines from a standard range, this process engineers a synchronized system.

The operational workflow is engineered as follows:
1. Нийт хэмжээг бууруулах: Feed material is introduced to a primary crusher (жишээ нь e., эрүү, гирсэгч) selected for maximum intake size and reduction ratio.
2. Материалын скрининг & Эрэмбэлэх: Crushed material is conveyed to vibrating screens where it is segregated into oversize, midsize, and fines.
3. Хоёрдогч/Гуравдагч бутлах: Oversize material is routed through cone or impact crushers in closed circuit with screens for precise shaping and further reduction.
4. Хувьцаа & Reclaim: Correctly sized aggregates are conveyed to designated stockpiles based on specification (жишээ нь e., base rock, чипс, элс).

Хэрэглээний хамрах хүрээ: Ideal for mediumtolarge scale quarrying, уул уурхайн үйл ажиллагаа, and major infrastructure projects requiring consistent, highvolume aggregate production over a multiyear period.

Key Limitation: This approach requires a higher initial engagement in design and planning compared to purchasing offtheshelf equipment. It is most costeffective for operations with defined longterm material requirements.

3. ҮНДСЭН ОНЦЛОГ

Engineered Plant Layout | Техникийн үндэслэл: Discrete Event Simulation (DES) modeling of material flow | Үйл ажиллагааны ашиг тус: Minimizes conveyor lengths, reduces transfer points, and optimizes surge capacity to eliminate bottlenecks | ROI нөлөө: Талбайн өгөгдөл нь a 1525% increase in overall plant throughput efficiency compared to nonoptimized layouts.

Component Harmonization | Техникийн үндэслэл: Drive motor sizing, pulley speeds, and crusher cavity profiles matched across the circuit | Үйл ажиллагааны ашиг тус: Prevents underloading or overloading of individual units, reducing wear imbalances and peak power demand | ROI нөлөө: Алдаа дутагдлын хоорондох дундаж хугацааг уртасгана (MTBF) дунджаар 30%, насан туршийн засвар үйлчилгээний зардлыг бууруулах.

Модульчлагдсан явах эд ангиудын дизайн | Техникийн үндэслэл: Structural steel frames built around standardized shipping dimensions with integrated jacking/lifting points | Үйл ажиллагааны ашиг тус: Enables rapid relocation between sites or future plant expansion with minimal civil work | ROI нөлөө: Reduces redeployment time by up to 60%, preserving capital asset value across multiple projects.

Centralized PLC Control & Telemetry | Техникийн үндэслэл: Industrial programmable logic controller with remote monitoring sensors on bearings, Гидаан бүхий зургийн өрөө, and motors | Үйл ажиллагааны ашиг тус: Your operators gain realtime visibility into plant health and performance from a single control room or mobile device | ROI нөлөө: Урьдчилан таамагласан засвар үйлчилгээний хуваарийг идэвхжүүлдэг; industry case studies report a 20% reduction in unplanned downtime.

HighAbrasion Material Specification | Техникийн үндэслэл: Selection of wear liners (жишээ нь e., AR400 steel), crusher mantles/bowls (premium manganese), and screen media based on petrographic analysis of your feed stone | Үйл ажиллагааны ашиг тус: Directly addresses your challenge of excessive wear part consumption in abrasive environments | ROI нөлөө: Increases wear life by 40100% over generic components, providing predictable replacement intervals.

Тоосжилтыг дарах нэгдэл | Техникийн үндэслэл: Strategically placed spray nozzles with solenoid valves tied to conveyor operation flows | Үйл ажиллагааны ашиг тус: Actively controls respirable dust at each transfer point for improved site safety and environmental compliance | ROI Impact Mitigates risk of regulatory fines and reduces water consumption versus manual spraying.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (OfftheShelf Plant) | Customized Stone Crusher Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Tons per Hour per Installed HP | Онгоц; often mismatched to application. ~1520 tons/HP (Өргөн хүрээтэй) | Optimized through system engineering. Typically achieves 2228 tons/HP (Чулуулгийн төрлөөс хамааран өөр өөр байдаг)| Шалтгаална, хамаарна 40% илүү үр дүнтэй |
| Wear Cost per Ton Processed| High variability; reactive replacement cycles. $0.50 $1.00/тонн (Estimate for abrasive rock)| Predictable; matched materials extend life.$0.30 $0.65/ton (Based on client case data)| -ийн бууралт 2535% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| Componentfocused; limited by weakest link.| Systemfocused; harmonized duty cycles increase overall reliability.| Documented improvement of 2550% |
| Plant Reconfiguration Time| Significant; often requires cutting/welding & new foundations.| Streamlined; modular design allows bolton/boltoff changes.| Time savings of 7080% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас захиалгаар хийсэн 150 TPH хүртэл 800+ TPH нэрлэсэн дамжуулах чадвар.
Эрчим хүчний шаардлага: Total connected load typically between 400kW 1500kW depending on configuration; designed for mains grid or largescale generator sets.
Материалын үзүүлэлтүүд: Primary structure fabricated from hightensile carbon steel (ASTM A36). Wear components specified as Trellex® MNX®, AR500 steel liners, or equivalent based on analysis.
Физик хэмжээсүүд: Modular skids designed within ISO container shipping limits (~2.4m W x up to 12m L). Overall plant footprint is minimized during layout engineering.
Байгаль орчны үйл ажиллагааны хүрээ: Standard designs rated for 20°C to +45°C ambient temperature. Options available for extreme climates (arctic packages / tropical cooling).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Сорилт: A quarry needed to increase production of railway ballast (40mm +20mm cubical chip) while simultaneously producing concrete aggregates (20mm). Their existing plant could not achieve the required yield split without excessive waste.
Хариу: Implementation of a customized threestage crushing plant featuring a primary jaw crusher, secondary cone crusher in closed circuit with a screen deck dedicated to ballast production, and a tertiary cone crusher for fine aggregate shaping.
Үр дүн: Achieved a consistent ballast yield of 45%, meeting EN 13450 specification at 480 TPH total output—a 60% increase over the previous setup—with waste fines reduced by over 15%.

Urban Infrastructure Recycling Operation

Challenge A contractor winning multiple urban highway contracts needed an easily transportable plant capable of processing reinforced concrete demolition waste into clean RCA (дахин боловсруулсан бетон дүүргэгч), while removing rebar efficiently.
Solution Design and build of a compact modular plant centered on a highinertia impact crusher with an integrated magnetic separator mounted directly on the discharge conveyor.
Results The plant can be broken down into six modules for highway transport within two days. It processes up to 250 TPH of demolition waste producing speccompliant RCA with ferrous contamination below 0 .5%, enabling premium product pricing.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are projectspecific but generally structured as follows:

Basic Plant Package Includes primary crushing module secondary crushing module basic screening module conveyors walkways stairs electrical control panel priced from approximately $850000 Гурш

Enhanced Plant Package Adds automated setting regulation systems dust suppression package onboard power generation options advanced telemetry priced from approximately $1 .2M USD

Optional Features Radial stackers washing systems additional screening decks sound attenuation enclosures

Үйлчилгээний багц боломжтой
Commissioning Supervision Onsite training spare parts kits predictive maintenance support agreements

Financing Options We work with third party equipment finance partners able offer operating leases capital leases term loans structures match your project cash flow

8 Түгээмэл асуултууд

Q What if my feed material characteristics change over time
A The modular nature allows reconfiguration For example changing liner profiles cavity settings screen media can accommodate significant variation A future tertiary stage can be added if required

Q How long does the design build process take
A From finalized process flow diagram delivery typically requires 16 24 weeks depending complexity Engineering collaboration front end critical path

Q Are your plants compatible with my existing equipment
A Yes integration possible We will design interface points conveyors electrical controls work seamlessly integrate specific legacy units like existing primary crushers

Q What kind operational training provided
A We provide comprehensive onsite training operators maintenance staff covering daily procedures safety shutdowns troubleshooting basic component change outs Documentation includes detailed manuals schematics

Q Can you guarantee final product gradation
A While final gradation depends feed geology we guarantee mechanical performance system achieve target capacities produce consistent spec within designed parameters based test results simulation

Q What are payment terms typical contract
A Standard terms involve progress payments tied milestones such as design approval major fabrication completion shop testing shipment Final payment due upon successful commissioning site