1. PAINPOINT DRIVE NOLEING

Are you managing unpredictable crusher performance that disrupts your entire production schedule? The costs of unplanned downtime, premature wear part failure, and inconsistent product gradation directly impact your profitability. Эдгээр нийтлэг үйл ажиллагааны сорилтуудыг авч үзье:
Төлөвлөөгүй завсарлага: Bearing failures or mechanical breakdowns can halt production for 2448 цаг, costing tens of thousands in lost output and labor.
Элэгдлийн өндөр зарцуулалт: Aggressive or abrasive feed material leads to frequent liner and jaw plate replacement, creating significant ongoing part costs and maintenance windows.
Тохиромжгүй бүтээгдэхүүний тодорхойлолт: Fluctuations in feed size or hardness result in offspec aggregate, бүтээгдэхүүнээс татгалзахад хүргэдэг, дахин бутлах, мөн дэмий энерги зарцуулсан.
Эрчим хүчний хэт их зардал: An inefficient crushing chamber design or poorly configured drive system consumes more power per ton of processed material.
Аюулгүй байдал & Засвар үйлчилгээний нарийн төвөгтэй байдал: Routine inspections and liner changes that require manual intervention or are timeconsuming increase operational risk and labor costs.

Is your current crushing solution equipped to deliver the reliability, costperton efficiency, and product consistency your operation requires?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The modern stone crusher machine is a core asset for primary and secondary reduction of rock, нэгтгэх, болон ашигт малтмалын хүдэр. Engineered for heavyduty continuous operation, it transforms blasted or quarried feed material into specified aggregate sizes for construction, замын Засгийн, or further processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Raw material is loaded into the vibrating grizzly feeder or directly into the crusher's chamber via an excavator or wheel loader.
2. Хордох & Цохилт: The central crushing mechanism (жишээ нь e., эрэл далмаг, конусын манти / холболт) applies immense mechanical force to fracture the material through compression, цохилт, or a combination of both.
3. Бөөмийн хэмжээг багасгах: Material is progressively reduced as it moves through the crushing chamber until it is small enough to pass the set discharge opening.
4. Ахах & Дамжуулах: Crushed product exits the crusher onto a main conveyor belt for transport to screening and stockpiling stations.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Боржин чулууг боловсруулахад тохиромжтой, сагссах, шохойн чулуу, голын хайрга, Нураах бетон, болон төмрийн хүдэр. Suitable for stationary plants and some mobile tracked configurations.
Хувьсгал: Not designed for highly sticky or claybound materials without preprocessing. Maximum feed size is constrained by the machine's inlet dimensions. Extremely hard or abrasive materials will accelerate wear rates.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан бутлах камерын геометр | Техникийн үндэслэл: Computermodeled kinematics and particle flow dynamics | Үйл ажиллагааны ашиг тус: Optimized nip angle and longer linear crushing stroke ensure consistent reduction with fewer choke points | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 10% higher throughput with reduced power spikes

HeavyDuty Integrated Bearing Cartridge | Техникийн үндэслэл: Forged steel housing with largediameter spherical roller bearings | Үйл ажиллагааны ашиг тус: Isolates bearings from frame stresses and contamination; enables faster, safer replacement | ROI нөлөө: Холхивчийн ашиглалтын хугацааг дунджаар 30%, reducing part cost and downtime risk

Гидравлик тохируулга & Цэвэрлэх систем | Техникийн үндэслэл: PLCcontrolled dualacting hydraulic cylinders | Үйл ажиллагааны ашиг тус: Allows operators to adjust crusher settings remotely for product changes and clear blockages in minutes | ROI нөлөө: Гарын авлагын шилний тохируулгыг арилгана; reduces clearing downtime from hours to under 30 хоёр хоног

Wear Part Metalurgy & Дизайн | Техникийн үндэслэл: Austenitic Manganeane ган (AMS) with proprietary heat treatment or composite ceramic inserts | Үйл ажиллагааны ашиг тус: Provides exceptional resistance to abrasion and impact fatigue in highstress zones | ROI нөлөө: Increases wear part life by 1540%, lowering cost per ton of material processed

Шууд хөтөч дамжуулах систем | Техникийн үндэслэл: Hightorque motor coupled directly to the crusher via fluid coupling or TEFC motor/Vbelt drive | Үйл ажиллагааны ашиг тус: Delivers maximum power transfer efficiency with fewer mechanical losses compared to traditional drives | ROI нөлөө: Аж үйлдвэрийн туршилтууд үүнийг харуулж байна 58% lower energy consumption per operating hour

Автомат удирдлагын систем (ACS) Interface | Техникийн үндэслэл: Integrationready PLC with standard Modbus protocols | Үйл ажиллагааны ашиг тус: Эрчим хүчний зарцуулалтын бодит цагийн хяналтыг идэвхжүүлдэг, даралт, and setting; allows for automated load management | ROI нөлөө: Prevents overload damage; optimizes feed rates for peak efficiency

Модульчлагдсан хүрээний дизайн | Техникийн үндэслэл: Fabricated highstrength steel sections with precision alignment features | Үйл ажиллагааны ашиг тус: Тээвэрлэлтийг хөнгөвчилдөг, суурийн шаардлагыг бууруулдаг, and allows for strategic component access | ROI нөлөө: Lowers shipping costs by up to 15% and reduces plant installation time

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай чулуун бутлуурын шийдэл | Давуу тал (% сайжруулалт) |
|||||
| Бэлэн байдал / Үргэлж ажиллах | 8892% | 9496% | +5% үйл ажиллагааны хүртээмж |
| Нэг тоннын өртөг (Хэсгүүд) | $0.85 $1.10 / тонн | $0.65 $0.80 / тонн | Шалтгаална, хамаарна 20% lower operating cost |
| Эрчим хүчний зардал | Specific Power Draw varies | Оновчтой танхим & шууд хөтөч | Шалтгаална, хамаарна 8% кВт.ц/тн-ын бууралт |
| Дотор солих хугацаа 48 цаг (эрүү / конус) 24 цаг (эрүү / конус) 50% хурдан засвар үйлчилгээ |
| Product Shape Consistency Cubicity Index may vary Computermodeled chamber control More consistent cubical product |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загвараас хамааралтай 150 TPH хэтэрсэн 1,200 Цагдаа.
Эрчим хүчний шаардлага: -аас цахилгаан мотор хөтөч 75 kw (100 Царгуур) Шалтгаална, хамаарна 375 kw (500 Царгуур). Voltage standards include 400V/50Hz or 460V/60Hz; custom configurations available.
Материалын үзүүлэлтүүд: Өндөр бат бэх гагнасан ган хүрээ (ASTM A36/A572). Wear parts in premium AMS (Mn18cr2) or optional chrome iron/ceramic composites.
Физик хэмжээсүүд (Хацарт бутлуурын жишээ): Ойролцоох. Уртын хэмжээ: ~6м; Өргөн ~ 3м; Height ~3m; Жин ~ 45,000 кг (varies significantly by model).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан (4°F-аас +113°F хүртэл). Dustsealed components standard for high particulate environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Aggregate Quarrying – Granite Processing

Challenge A quarry faced frequent unscheduled stoppages due to tramp metal causing damage to their previous crusher’s internal components.
Solution Implementation of our stone crusher machine equipped with an automatic hydraulic reset system that releases uncrushable material without stopping production.
Results Unplanned downtime events reduced by over 70%. Жилийн нэвтрүүлэх чадвар тооцоолсон хэмжээгээр нэмэгдсэн 12% due to sustained operation.

Хотын барилга & Нураах дахин боловсруулах

Сорилт A C&D recycling plant struggled with high wear costs from processing reinforced concrete containing rebar.
Solution A heavyduty jaw crusher model was selected featuring reinforced frames and wear parts designed for abrasive conditions with integrated metal detection capabilities on the feed conveyor.
Results Wear part lifecycle extended by approximately 35%. Contaminantrelated damage was virtually eliminated.

Portable Crushing Contracting

Challenge A contracting company needed rapid setup/teardown times between job sites but required robust performance equal to stationary plants.
Solution A trackmounted stone crusher machine configuration featuring our modular design was deployed on a multisite highway project.
Results Plant relocation time reduced by 40%. The consistent gradation met strict DOT specifications across all project phases.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stone crusher machines are offered across three primary tiers:
1. Стандарт үүргийн түвшин: Шохойн чулуу зэрэг тогтвортой тэжээлийн материалын хувьд; хүртээмжтэй хөрөнгийн зардлын цэг дээр үндсэн найдвартай байдалд анхаарлаа хандуулдаг.
2. Хүнд даацын түвшин (Санал болгож байна): Дээр дурдсан бүх функцийг багтаасан болно; designed for varied feed including granite/basalt; optimized total cost of ownership.
3.
Premium Performance Tier Built for extreme abrasion (жишээ нь e., taconite quartzite) includes upgraded metallurgy advanced monitoring sensors extended warranty baseline Optional features include automated lubrication systems dust suppression kits special liners custom discharge heights Service packages range from basic parts support up through comprehensive annual maintenance contracts including scheduled inspections wear part inventory management Financing options including equipment leasing capital loans rentalto own programs are available through our partners

8.Түгээмэл асуултууд

Q What level of foundation preparation is required?
A Our designs include detailed foundation drawings engineered loads Typically a mass concrete pad capable supporting dynamic loads required Simpler foundations than many older designs possible due modular frames

Q How does this equipment integrate with my existing plant conveyor system?
A Discharge height belt width speed are key parameters We provide standard discharge points can engineer custom chutes adapt most common plant layouts Interface drawings provided prior purchase ensure compatibility

Q What is typical lead time delivery?
A Lead times vary model specification Standard configuration units typically ship within weeks Complex custom orders may require months Detailed schedule provided upon order confirmation

Q Ямар баталгаат даатгалд хамрагдсан?
A We offer a comprehensive month warranty defects materials workmanship Wear parts consumables like liners are covered under separate terms based expected service life specific application data Warranty details clearly outlined commercial agreement

Q Are operator training spare parts included?
A Yes commissioning includes onsite training your operations maintenance teams A recommended initial spare parts list will be provided based your planned feed material ensure minimal disruption during initial run period