1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the core crushing circuit is often the source of critical bottlenecks. Нийтлэг бэрхшээлүүд орно:
Төлөвлөөгүй завсарлага: Frequent liner changes and unexpected mechanical failures halt your entire processing line, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Элэгдлийн өндөр зарцуулалт: Aggressive or abrasive feed material leads to premature wear on mantles, дүрэм, болон эрүүний хавтан, creating volatile and recurring operational expenses.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Fluctuations in feed size or hardness result in offspec product, leading to recrushing cycles, зарцуулсан энерги, мөн сэтгэл хангалуун бус үйлчлүүлэгчид.
Өсөн нэмэгдэж буй эрчим хүчний зардал: Inefficient crushing chambers and outdated drive systems draw excessive power without maximizing throughput per kilowatthour.
Хязгаарлагдмал уян хатан байдал: Fixed configurations cannot adapt to changing feed materials or market demands for different aggregate sizes without significant manual adjustment and time.

Is your primary crushing station a cost center or a controlled, үр ашигтай хөрөнгө? The solution lies not just in a machine, but in a engineered system designed for total cost of ownership.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HYDRAULIC CONE CRUSHER

The modern hydraulic cone crusher is a secondary/tertiary reduction machine engineered for highvolume production of consistent, куб дүүргэгч. Its operational workflow is centered on continuous compression crushing:
1. Тэжээх танилцах: Sized feed from a primary jaw crusher is directed into the top of the crushing chamber.
2. Compressive Reduction: The rotating mantle gyrates within a stationary concave liner, repeatedly compressing rock against rock until it fractures to size.
3. Dynamic Adjustment: A hydraulic system allows for realtime adjustment of the crusher’s closedside setting (Css) during operation to maintain product spec.
4. Ахах & Цэвэрлэх: Crushed material falls by gravity to the discharge point. An automatic hydraulic clearing system rapidly releases the chamber to pass tramp metal or uncrushable material, minimizing stall risk.

Хэрэглээний хамрах хүрээ: Ideal for hard and abrasive materials (боржин чулуу, сагссах, кварци) in stationary aggregate plants and large mining operations. Best suited for feed sizes typically under 250mm.
Гол хязгаарлалт: Not designed for primary crushing of runofquarry material or handling significant plastic/clay content without prescreening.

3. ҮНДСЭН ОНЦЛОГ

Гидросетийн хяналтын систем | Техникийн үндэслэл: Hydraulic pressure regulation of the main shaft position | Үйл ажиллагааны ашиг тус: Allows operators to adjust crusher CSS remotely in under one minute for product gradation changes or wear compensation without stopping the crusher. | ROI нөлөө: Reduces nonproductive adjustment time by up to 80% гарын авлагын шилний системтэй харьцуулахад, ургамлын хүртээмжийг нэмэгдүүлэх.

Patented Crushing Chamber Design | Техникийн үндэслэл: Computeroptimized geometry for interparticle rockonrock crushing | Үйл ажиллагааны ашиг тус: Promotes a denser particle bed where rocks crush each other, not just the liners; produces superior cubicity while distributing wear more evenly. | ROI нөлөө: Can increase liner life by 1530% материалын зүлгүүрээс хамаарна, элэгдлийн эд ангиудын зардлыг шууд бууруулах.

Хэт ачааллын автомат хамгаалалт | Техникийн үндэслэл: Pressure sensors monitoring main shaft hydraulic pressure | Үйл ажиллагааны ашиг тус: Instantly detects an overload condition (жишээ нь e., трамп металл) and triggers the clearing cycle automatically, protecting the mechanical components from catastrophic damage. | ROI нөлөө: Prevents expensive repairs to head, жад сум, and eccentric assembly; field data shows a reduction in major failure events by over 90%.

DualActing Hydraulic Cylinders | Техникийн үндэслэл: Hydraulic cylinders that provide both upward force for setting adjustment and downward force for clearing | Үйл ажиллагааны ашиг тус: Delivers faster, more powerful clearing strokes compared to springrelease systems, ensuring reliable recovery from cavity packing events. | ROI нөлөө: Minimizes downtime associated with digging out a stalled crusher—a process that can take hours.

Төвлөрсөн тосолгооны систем | Техникийн үндэслэл: Automated singlepoint lubricant delivery to key bearings and gears | Үйл ажиллагааны ашиг тус: Ensures correct lubrication intervals and volumes without manual intervention at multiple grease points located in hazardous areas. | ROI нөлөө: Extends bearing service life by preventing under/overgreasing; reduces required maintenance labor hours per week.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Mechanical Spring Cone) | Hydraulic Cone Crusher Solution | Давуу тал |
| : | : | : | : |
| CSS тохируулах хугацаа (During Operation) | 24 Цаг (Гарын авлагын Шим) | 95% Илүү хурдан |
| Tramp Iron Clearing & Recovery Time| 3060 Минут (Manual) / Variable Spring Return| 90% Илүү хурдан |
| Liner Life Consistency (Зүлгүүрийн боржин чулуу)| High Variability (±20%)| More Predictable Wear Profile (±5%)| Improved Planning & Inventory Control|
| Эрчим хүчний зардал (кВт.ц/тн)| Суурь| Шалтгаална, хамаарна 10% Improvement via Optimized Chamber| Direct Power Cost Savings|
| Бүтээгдэхүүний хэлбэр (% Куб хэлбэртэй)| Varies with Wear & Тэжээл| Тогтвортой >85% Cubicity Maintained| Higher Product Value & Less Recirculation|

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 100 – 900 метр тонн/цаг (dependent on chamber selection & Css).
Моторын эрчим хүчний шаардлага: 150 кВт - 600 kw (200 HP - 800 Царгуур), supplied at 50/60 Hz as required.
Тэжээлийн дээд хэмжээ: Accepts feed up to 85% of inlet opening dimension; typical max feed ≤250mm.
Материалын үзүүлэлтүүд: Highstrength cast steel main frame; manganese steel wearing liners; хуурамч хайлшин ган гол гол.
Физик хэмжээсүүд (Typical MidRange Model): Ойролцоох. Уртын хэмжээ: 4м x Өргөн: 3m x Өндөр: 3м (моторыг эс тооцвол & явган хүний ​​зам).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 20°C to +45°C with appropriate lubricants. Ил уурхайн стандарт нөхцөлд тохирсон тоосны лац.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Сорилт: A large granite quarry needed to increase secondary crushing capacity by 40% but had limited physical footprint for expansion and needed stricter control over chip product gradation for asphalt mixes.
Хариу: Implementation of two highcapacity hydraulic cone crushers with automated setting regulation replaced three older mechanical units.
Үр дүн: Хүрсэн a 45% throughput increase within the existing footprint while reducing energy consumption per ton by 8%. Product gradation consistency improved such that recrushing of offspec material fell by over 70%.

Зөөврийн гэрээт бутлах үйл ажиллагаа

Сорилт: A contracting firm faced excessive mobilization time and high liner costs when moving between sites with varying rock hardness (limestone to hard gravel).
Хариу: Deployment of a tracked plant featuring a hydraulic cone crusher with quickchange liner kits and remote CSS control.
Үр дүн: Sitetosite setup time reduced by one full working day due to rapid calibration. The ability to finetune CSS daily optimized liner life across different materials, extending average campaigns by an estimated 25%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Hydraulic cone crushers are offered across several investment tiers:
Стандарт үүргийн түвшин: Тогтвортой байхын тулд, шохойн чулуу зэрэг дунд зэргийн зүлгүүрийн материал; focuses on core reliability with essential automation features.
Хүнд даац / Дээд зэрэглэлийн түвшин: For highly abrasive materials (урхи чулуу, боржин чулуу); includes enhanced wear packages, дэвшилтэт хяналтын мэдрэгчийг стандарт болгон.
Modular/SkidMounted Tier: Preassembled units with integrated lubrication and hydraulic systems reduce installation time and cost by up to onethird.

Optional features include advanced telemetry packages for remote performance monitoring automated wear compensation software based on amp draw trends

Service packages range from basic preventive maintenance plans up through comprehensive guaranteed uptime contracts which include planned parts replacement

Financing options are available including equipment leasing capital loans through partner institutions

Түгээмэл асуултууд

1.Q What level of operator training is required versus our older mechanical spring cone crushers?
A Operators require specific training on the hydraulic control system interface which typically takes two days However overall operation is simplified as many critical functions like setting adjustment are automated reducing reliance on manual skill

2.Q Can this technology be integrated with our existing primary jaw crusher screening plant?
A Yes these units are engineered as modular components Standard discharge conveyor dimensions electrical interfaces allow integration into most existing circuits Plant layout review is recommended during quotation

3.Q How does automation impact longterm maintenance costs?
A While initial component complexity may be higher predictive diagnostics prevent catastrophic failures Scheduled maintenance becomes more predictable Industry data indicates total maintenance costs over years can be lower due avoided major breakdowns

4.Q What financing structures are commonly used?
A Common structures include capital equipment loans operating leases master rental agreements Purchase options often exist at lease end We can provide net present cost analysis comparing models

5.Q Are there application limits where this technology is not advised?
A This technology is not optimal as primary unit processing unscreened runofquarry material with high fines clay content which can cause packing It excels as secondary tertiary unit receiving presized feed