1. PAINPOINT DRIVE NOLEING

Are unplanned shutdowns and constant liner changes crippling your aggregate production schedule? You face the relentless challenge of maintaining consistent throughput while controlling the escalating costs of wear parts, эрч хүч, and labor. Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, these aren't just operational hiccups; they are direct threats to project timelines and profitability.

Consider your current stone crusher machine operation:
Хэт их зогсолт: Are you losing 1015% of your monthly operating hours to maintenance, liner replacement, and clearing blockages?
Урьдчилан таамаглах боломжгүй элэгдлийн зардал: Is the variability in feed material causing premature failure of critical components, making your operational budget unpredictable?
Тогтворгүй бүтээгдэхүүний зэрэглэл: Are you struggling to maintain spec amid changing feed conditions, leading to product rejection or recrushing cycles?
Эрчим хүчний өндөр эрч хүч: Have rising power costs turned your primary crushing stage into a significant financial burden per ton of output?

What if your primary crusher could deliver higher availability, predictable maintenance intervals, and a lower costperton across its entire lifecycle? The solution lies in selecting a stone crusher machine engineered not just to crush rock, but to optimize your entire downstream process.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: Анхан шатны эргэлтийн бутлуур

This product line encompasses heavyduty primary gyratory crushers designed for the first stage of size reduction in hightonnage mining and largescale quarry operations. It processes runofmine ore or blasted quarry rock into a consistent feed for secondary crushing circuits.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Автосамосвал эсвэл ачигч нь их хэмжээний хадгаламж (typically up to 1.5m) feed material into the topmounted feed hopper.
2. Бутлах арга хэмжээ: The central mantle gyrates within a stationary concave, applying compressive force to reduce material by squeezing it against the chamber walls.
3. Прогрессив бууралт: Материал бутлах тасалгаагаар доошоо дамждаг, being reduced in size at each stage until it reaches the required discharge setting.
4. Ахах: Crushed material exits through the bottom of the crusher (the discharge opening) дараагийн боловсруулалтын шатанд хүргэх туузан дамжуулагч дээр.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Өндөр хүчин чадалтай ажиллахад тохиромжтой (2,000 10,000+ цагдаа) үндсэн чулуулгийн уурхайн анхан шатны бутлах хэрэглээ (төмрийн хүдэр, зэс), large granite/basalt quarries, and major infrastructure projects.
Хувьсгал: Бага тоннын үйл ажиллагаанд тохиромжгүй (<500 цагдаа), highly abrasive but soft materials (where impact crushing may be preferred), or mobile/portable plant requirements. Requires significant foundational support and capital investment.

3. ҮНДСЭН ОНЦЛОГ

Intelligent Chamber Design | Техникийн үндэслэл: Оновчтой хазах өнцөг болон бутлах хөндийн профиль | Үйл ажиллагааны ашиг тус: Maximizes throughput while reducing slabby or flaky product shapes | ROI нөлөө: Improves secondary circuit efficiency by up to 8% through better feed geometry.

Доторлогоо хадгалах патентлагдсан систем | Техникийн үндэслэл: Mechanically locked concave segments with resin backing | Үйл ажиллагааны ашиг тус: Eliminates backing material failures and allows for faster, safer liner changes | ROI нөлөө: Доторлогоо солих хугацааг ойролцоогоор багасгадаг 30%, increasing annual available hours.

Автомат тохируулгын нэгдсэн зохицуулалт | Техникийн үндэслэл: Hydraulic adjustment and overload protection system with realtime monitoring | Үйл ажиллагааны ашиг тус: Maintains precise CSS (Хаалттай хажуугийн тохиргоо) гарын авлагын оролцоогүйгээр; automatically clears tramp iron | ROI нөлөө: Ensures consistent product gradation and protects against costly damage events.

Шууд хөтөч & HighInertia Kinematics | Техникийн үндэслэл: Lowspeed hightorque motor directly coupled to the main shaft | Үйл ажиллагааны ашиг тус: Delivers constant power across the crushing stroke for efficient particle breakage; handles variable feed without stalling | ROI нөлөө: Талбайн өгөгдөл нь a 512% improvement in energy efficiency per ton crushed compared to traditional Vbelt drives.

Centralized Grease Lubrication with Monitoring | Техникийн үндэслэл: Automated lubrication system with flow sensors and temperature feedback | Үйл ажиллагааны ашиг тус: Ensures optimal bearing health under all load conditions; provides early warning of potential issues | ROI нөлөө: Extends major bearing service life by an average of 20%, гамшгийн бүтэлгүйтлээс урьдчилан сэргийлэх.

SpiderMounted Top Shell Design | Техникийн үндэслэл: Upper frame section bolts directly to the spider assembly | Үйл ажиллагааны ашиг тус: Simplifies maintenance access to the crushing chamber without disturbing hydraulic systems below | ROI нөлөө: Cuts major inspection downtime by an estimated 40%.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Анхан шатны эргэлтийн бутлуурын шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг) | 88 92% | >95% documented fleet average | +37% |
| Liner Life (Зүлгүүрийн боржин чулуу) | Нэг багцад ~450,000 тонн| >600,000 нэг багц тонн (documented cases)| +33% |
| Нэг тонн эрчим хүчний хэрэглээ| Суурь (100%)| Measured reduction across multiple sites| 9% |
| Mean Time Between Major Stops| ~68 сар| >12 months typical planned interval| +50% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 2,500 дээр нь 10,000 метр тонн/цаг (цагдаа), dependent on model and feed material.
Тэжээх: Шалтгаална, хамаарна 1,500 мм x 2,200 mm (загвараас хамааралтай).
Миний биарын хүчин: Heavyduty цахилгаан моторуудаас 450 кВт хүртэл 1,200 kw.
Нийт жин: Ranges from ~250 tonnes for smaller models to over 600 tonnes for largest configurations.
Үндсэн материалын үзүүлэлтүүд: Үндсэн гол нь өндөр бат бэх хайлштай гангаар хийгдсэн; concaves manufactured from premium manganese steel with optional alloy variants for specific abrasion/impact conditions.
Үйл ажиллагааны орчны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан. Dustsealed construction for operation in highparticulate conditions.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

LargeScale Granite Quarrying Operation

Сорилт: A national aggregate producer needed to increase primary circuit throughput by 25% without expanding their footprint or adding a second crusher line. High silica content was causing accelerated concave wear every ~400k tons.
Хариу: Implementation of a highcapacity gyratory crusher with specialized abrasionresistant alloy concaves and intelligent chamber design.
Үр дүн: -ийн тогтвортой өсөлтөд хүрсэн 28%. Liner life extended to 580k tons before changeout. This resulted in one less scheduled shutdown per year, contributing directly to meeting increased demand targets.

Iron Ore Mine Primary Crushing Station

Сорилт: Unplanned downtime due to tramp steel contamination from drill bits and bucket teeth was causing approximately 120 hours of lost production annually at a remote site with high logistics costs.
Хариу: Installation of a gyratory crusher equipped with an advanced hydraulic overload protection system capable of instantaneous release and reset.
Үр дүн: The system automatically cleared all noncrushable objects without operator intervention or damage. Unplanned stoppages for tramp metal were eliminated, recovering over $1.2M in potential lost production annually based on site ore value.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stone crusher machine solutions are offered under a transparent commercial framework designed for capital project planning:

Үнийн шатлал: Capital cost is structured around three core sizes—HighCapacity (>8,000 цагдаа), StandardCapacity (4,0008,000 цагдаа), and Compact Primary (2,5004,000 цагдаа)—with clear scope definition for each tier.
Нэмэлт шинж чанарууд & Шинэчлэлтүүд: Key options include advanced predictive monitoring sensors (чичиргээ/температур), automated wear measurement systems specific stone crusher machine liners ,болон тусгай зориулалтын гадагшлуулах конвейерийн интерфейс.
Үйлчилгээний багцууд: Choose from Basic Warranty Support; Comprehensive Planned Maintenance Agreements including liner inspections; or FullService Performance Contracts guaranteeing availability metrics.
Санхүүжилтийн сонголтууд: We partner with leading industrial finance institutions to offer leasetoown structures project financing linked to commissioning milestonesand traditional capital equipment loans tailoredto typical quarry depreciation schedules

8.Түгээмэл асуултууд

1.Q:What lead time is typical between order placementand commissioningfora newprimarygyratorycrusher?
A.From confirmed orderto factory shipmenttypicallyrequires2632 weeksfor standardmodels.Commissioningsupportis providedonsitewith timelinesdependenton civil worksreadiness

2.Q:CanyourstonecrushermachineintegratewithourexistingPLCandplantSCADAsystemformonitoring?
A Yes.All unitsare equippedwithindustrystandardcommunicationprotocols(OPCUA Modbus TCP/IP).We provide necessaryI/O documentationfor seamlessintegrationinto youroverallplantcontrolarchitecture

3.Q:Whatistheexpectedimpactonourworkforceintermsofoperatortrainingandspecializedmaintenancerequirements?
A.We provide comprehensiveonsiteoperatorandmaintenancetrainingovera5dayperiodpostinstallation.The designemphasizesserviceabilitywithstandardtooling.Nospecializedinhouseexpertiseisrequiredforroutine tasks

4.Q.Howdoestheenergyconsumptionofagyratocomparetoalargejawcrusherofsimilarcapacity?
A.GyratorycrushersgenerallyofferahigherreductionratioinasinglestageandmoreconsistentproductshapeleadingtoimprovedoverallcircuitefficiencyIndustrytestingshowstheycanconsumeupto15lesspowerpertonofoutputincomparablehightonnageprimaryapplications

5.Q.Aretherefinancingoptionsavailablethatalignwithequipmentdepreciationandourcashflowcycles?
A Yes.We offerstructuredfinancingsolutionsthatcanmatchthetypical710yeardepreciationscheduleformajorquarryequipmentincludingseasonalpaymentoptionsalignedwithaggregateproductioncyclesinsomeregions

6.Q.Whatisthewarrantystructureforthemainbearingassemblyandothercriticalcomponents?
A.The mainbearingcarriesa standard24monthwarrantyfromcommissioningdateor36monthsfromshipmentwhichevercomesfirstOthermajorcastwearparts(concavesmantle)haveaseparatewearcoverageperiodbasedon documentedoperatinghours