1. PAINPOINT DRIVE NOLEING

Are you managing persistent bottlenecks and rising operational costs in your aggregate production line? The primary crushing stage often dictates the efficiency and profitability of your entire operation. Нийтлэг бэрхшээлүүд орно:

Төлөвлөөгүй завсарлага: Bearing failures or component wear from uncrushable material lead to production halts, алдагдах гарц нь цагт хэдэн мянган зардал гаргадаг.
Тогтворгүй гаралт & Бүтээгдэхүүний хэлбэр: Poorly graded final product with excessive flaky content fails to meet stringent project specifications, leading to material rejection or reduced market value.
Засвар үйлчилгээний өндөр ажил & Сэлбэгийн зардал: Frequent manual adjustments, lubrication routines, and reactive part replacements strain maintenance budgets and crew time.
Эрчим хүчний үр ашиггүй байдал: Older crusher designs consume excessive power relative to tonnage produced, таны орлогод шууд нөлөөлдөг.
Feed Fluctuation Handling: Inconsistent feed size or sporadic material flow causes chokefeeding or idle running, accelerating wear and reducing throughput.

Is your primary crusher a reliable asset driving profit, or a recurring source of cost and delay? The right foundation is critical.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн [Таны компанийн нэр] Анхдагч хацарт бутлуур хүнд даац юм, singletoggle crushing machine engineered for the first stage of size reduction in quarrying, олборлолт, and demolition recycling applications. It is designed to process large, abrasive feed material (Шалтгаална, хамаарна 80% of the gape opening) into consistent, coarse aggregate for further processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large runofmine rock or demolition concrete is loaded into the vibrating grizzly feeder (сонголттой), which bypasses fines directly to the discharge conveyor.
2. Бутлах арга хэмжээ: Material enters the fixed jaw chamber. The robust eccentric shaft drives the moving jaw in an elliptical motion, applying compressive force against the fixed jaw to break the rock.
3. Discharge Setting Adjustment: The crusher's closedside setting (Css) is hydraulically adjustable from a central control point, allowing quick product size changes without manual shim manipulation.
4. Ахах & Дамжуулах: Crushed material exits at the bottom of the chamber onto a main product conveyor for transport to secondary crushing or stockpiling.

Хэрэглээний хамрах хүрээ: Хатуу хаданд тохиромжтой (боржин чулуу, сагссах), abrasive ore, мөн дахин боловсруулсан бетон. Not recommended for sticky, plastic materials or as a standalone solution for producing fine sand.

3. ҮНДСЭН ОНЦЛОГ

Гүн бутлах танхим & Оновчтой кинематик | Техникийн үндэслэл: Increased nip angle and longer vertical chamber dimension | Үйл ажиллагааны ашиг тус: Enables higher capacity per stroke and reduces bridging risks | ROI нөлөө: Шалтгаална, хамаарна 10% higher throughput compared to samesize conventional chambers

Хүнд даацын бөмбөрцөг өнхрөх холхивч | Техникийн үндэслэл: Larger bearing size with selfaligning capability | Үйл ажиллагааны ашиг тус: Handles high radial and axial loads from uneven feed; extends service life under shock loading | ROI нөлөө: Documented field data shows a 3040% бүтэлгүйтлийн хоорондох дундаж хугацаа нэмэгдэх (MTBF)

Гидравлик CSS тохируулга & Хэт их ачаалал хамгаалах | Техникийн үндэслэл: Dualacting hydraulic cylinders replace traditional toggle plates | Үйл ажиллагааны ашиг тус: Allows remote adjustment in minutes versus hours; automatically releases tramp iron | ROI нөлөө: Reduces downtime for product changes by over 80% and prevents catastrophic damage from uncrushables

Гидуурсан & Wedged Frame Construction | Техникийн үндэслэл: Highintegrity steel sections joined with hardened bolts and locking wedges | Үйл ажиллагааны ашиг тус: Eliminates frame weld fatigue failures; provides superior rigidity for longterm alignment | ROI нөлөө: Ensures structural integrity over a 20+ year lifespan under cyclical loading

Моторын нэгдсэн бааз & Belt Guard | Техникийн үндэслэл: Unified subframe for crusher motor and Vbelt drive | Үйл ажиллагааны ашиг тус: Simplifies installation alignment; provides factorysafe guarding compliant with OSHA/MSHA standards | ROI нөлөө: Reduces installation time by two days; eliminates need for custom guarding fabrication

QuarryGrade Jaw Dies & Хацрын хавтан | Техникийн үндэслэл: Manganese steel alloy (1418% Ээж) with optimized tooth profile | Үйл ажиллагааны ашиг тус: Enhanced wear life and improved material flow reduces packing; reversible design maximizes utilization | ROI нөлөө: Элэгдлийн эд ангиудын ашиглалтын хугацааг дунджаар нэмэгдүүлнэ 15%, lowering costperton metrics

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our Primary Jaw Crusher Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | 9092% жилийн турш (хуваарьтай & unscheduled) |> 95% жилийн турш| +35 хувь оноо |
| Нэг кВт/ц тонн (Хатуу боржин чулуу) ~150mm CSS| 4550 tonnes/kWh| 5560 tonnes/kWh| +1520% сайжруулалт |
| Wear Life of Jaw Dies (Зүлгүүрийн чулуулаг)| ~120,000 tonnes| ~140,000 tonnes| +15% сайжруулалт |
| Time for CSS Adjustment/ Clearing| Manual shims/clearing: 24 цаг| Hydraulic adjustment/clearing:<30 хоёр хоног| 85% downtime impact |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Model Range Capacities: -аас 200 MTPH to 1,200 MTPH of dry bulk density granite (1.6 t / m³).
Тэжээлийн нээлтийн хэмжээ: Available from 800mm x 500mm up to 1500mm x 1200mm.
Эрчим хүчний шаардлага: -аас хөдөлгүүрийг жолоодох 75 кВт хүртэл 200 kW standard; configured for VSD compatibility upon request.
Материалын үзүүлэлтүүд: Үндсэн хүрээ нь өндөр зэрэглэлийн ган хавтангаар хийгдсэн (мин. ургацын хүч >355 МПа). Shafts are forged alloy steel.
Физик хэмжээсүүд & Жин: Varies by model; approximate footprint range from 3m x 2m up to 6m x 5m. Weights from 12 tonnes up to 65 тонн.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Тоос битүүмжлэх систем нь стандарт юм.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Сорилт: A large quarry needed to increase primary circuit throughput by 25% without expanding its footprint or primary feeder/conveyor infrastructure due to space constraints.
Хариу: Replacement of an older doubletoggle jaw crusher with our highcapacity singletoggle model featuring a deeper chamber and optimized kinematics within the same foundational footprint.
Үр дүн: Хүрсэн a 28% increase in average hourly tonnage while reducing specific energy consumption by 11%. Payback period was calculated at under 14 months based on increased sales volume.

Urban Recycling Contractor

Сорилт: Processing demolition concrete with frequent rebar contamination led to weekly downtime events from tramp metal jams, requiring full crew intervention over several hours each time.
Хариу: Implementation of our jaw crusher with integrated hydraulic overload protection (tramp release system).
Үр дүн: Automatic release of uncrushable metal occurs within seconds without stopping the feed conveyor. This change eliminated an estimated 250 hours/year of unproductive labor time dedicated to clearing jams.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Primary Jaw Crushers are offered in three valueengineered tiers:
1. Стандарт үүргийн түвшин (200500 MTPH): For less severe applications like soft limestone or intermittent use operations.
2. Хүнд даацын түвшин (500900 MTPH): Our core range featuring all specifications listed above for fullscale aggregate production.
3. UltraDuty Tier (900+ MTPH): For megaquarry applications with reinforced components throughout.

Нэмэлт боломжууд нь автоматжуулсан тосолгооны системийг агуулдаг, realtime wear monitoring sensors on jaws, skidmounted modular bases including feeder and prescreener modules.

We offer comprehensive service packages ranging from annual inspection contracts through fullsite operationandmaintenance agreements tailored specifically around this equipment’s lifecycle needs.

Financing options include capital lease agreements designed around projected cash flow from increased production capacity as well as traditional term loans through our partner institutions.

Түгээмэл асуултууд

1\. Is this crusher compatible with my existing secondary cone crusher circuit?
Yes—provided it is sized correctly within your plant’s overall design capacity—our engineering team will review your secondary crusher’s feed size requirements based on its cavity type so we can recommend appropriate CSS settings on our primary unit that will optimize overall plant performance rather than just one component’s output alone—this holistic approach typically yields significant gains across entire circuits when properly matched together accordingly after careful analysis has been conducted beforehand using actual historical operating data where possible too if available at hand currently already now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently availablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailable