1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон худалдан авалтын мэргэжилтнүүдэд зориулсан, the core crushing stage is often the primary bottleneck. Оновчгүй чулуу бутлуурын машинтай холбоотой нийтлэг бэрхшээлүүд орно:

Хэт их элэгдэл & Component Failure: Premature wear on liners, юос, or cones leads to frequent, unplanned stoppages for replacement, costing thousands in parts and lost production daily.
Тогтворгүй гаралт & Бүтээгдэхүүний бохирдол: Poor crushing chamber design or unstable operation results in offspec product gradation, increasing recirculation load and reducing saleable material yield.
Эрчим хүчний өндөр хэрэглээ: Inefficient drive systems and poor power utilization directly inflate your kWhperton cost, a significant variable in highvolume operations.
Difficult Maintenance & Аюулгүй байдлын эрсдэл: Цогцолбор, timeconsuming maintenance procedures require extended downtime and expose technicians to unnecessary hazards during liner changes or clearing blockages.
Infrastructure Rigidity: Суурин бутлуур нь олон талт төслүүдэд хөдөлгөөнгүй байдаг, while poorly designed mobile units compromise on stability and throughput.

Is your current equipment delivering predictable tonnage at a controlled cost per ton? The solution requires a machine engineered not just to crush rock, but to crush operational inefficiency.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The FabriCore HD Series Jaw Crusher is a heavyduty, primary crushing station engineered for highabrasion quarrying, олборлолт, болон нураах дахин боловсруулах програмууд. Энэ нь бат бөх байдлаар бүтээгдсэн, stationary solution for operations prioritizing maximum uptime and lowest costperton over mobility.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Oversized raw feed (Омын) is delivered via dump truck or loader into the vibratory grizzly feeder.
2. Анхдагч бууралт: Material enters the deep crushing chamber where a powerful elliptical jaw motion applies compressive force against a fixed jaw plate.
3. Тэмтөлтийн удирдлага: Буталсан материал нь тохируулгатай гадагшлуулах нүхээр гардаг (Css), determining the maximum product size.
4. Ахах & Дамжуулах: Sized material is discharged onto the integral product conveyor for transport to secondary processing or stockpiling.

Хэрэглээний хамрах хүрээ: Хатуу хаданд тохиромжтой (боржин чулуу, сагссах), зүлгүүрийн хүдэр, and reinforced concrete demolition debris. Suited for fixedplant installations with expected annual production exceeding 500,000 луу.

Гол хязгаарлалтууд: Not designed as a mobile trackmounted unit. Requires stable concrete foundation and appropriate feed system engineering. Maximum recommended feed size is 85% тэжээлийн нээлтийн хэмжээсийн.

3. ҮНДСЭН ОНЦЛОГ

Monoblock Fabricated Frame | Техникийн үндэслэл: Highstrength, welded steel construction with finite element analysis (FEA) оновчлол | Үйл ажиллагааны ашиг тус: Eliminates stress points and frame fatigue cracking common in bolted designs; ensures longterm alignment of crushing components | ROI нөлөө: Бүтцийн засварын зардлыг тооцоолсон хэмжээгээр бууруулдаг 60% over the crusher's lifespan; extends service life beyond industry average.

Гидростатик хөтөч систем | Техникийн үндэслэл: Direct hydraulic drive with variable displacement motors | Үйл ажиллагааны ашиг тус: Provides smooth startup under full load, reversible operation for clearing blockages, and infinite CSS adjustment under load | ROI нөлөө: Lowers peak electrical demand; reduces mechanical transmission wear; increases operational availability by enabling quick clearing of stalls.

Toggle System with Pressure Relief | Техникийн үндэслэл: Hydraulic toggle cylinder with integrated nitrogen accumulator overload protection | Үйл ажиллагааны ашиг тус: Automatically releases tramp metal or uncrushables without shearing pins or requiring manual intervention | ROI нөлөө: Prevents catastrophic damage to other components; field data shows a reduction in tramp ironrelated downtime by over 90%.

Liner Lifetime Optimization | Техникийн үндэслэл: Computeraided chamber profile design and reversible/interchangeable manganese steel liners | Үйл ажиллагааны ашиг тус: Promotes interparticle crushing for better shape; allows use of both liner ends before replacement; simplifies inventory | ROI нөлөө: Increases liner life by 1530%; reduces consumable costs per ton crushed.

Төвлөрсөн тослох цэг | Техникийн үндэслэл: Singlepoint connection to a network of lubrication lines for all major bearings | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid greasing during scheduled stops without dismantling guards; ensures consistent bearing protection | ROI нөлөө: Cuts routine lubrication service time by half; extends critical bearing service intervals.

Моторын нэгдсэн бэхэлгээ & Бүс хамгаалагч | Техникийн үндэслэл: Factoryaligned motor base and fully enclosed,

bolton belt guard assembly | Үйл ажиллагааны ашиг тус: Eliminates field alignment issues; provides superior operator safety and contains dust around the drive | ROI нөлөө: Reduces installation/commissioning time; minimizes risk of injuryrelated stoppages.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Competitive Jaw Crusher) | FabriCore HD Series Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Дотор солих хугацаа| 1824 цаг (сул зогсолт) | < 12 цаг (сул зогсолт) | ~45% faster |
| Эрчим хүч ердийн клуб| Fixed speed motor / Vbelt хөтөч| Hydrostatic direct drive with loadsensing control| Шалтгаална, хамаарна 12% кВт.ц/тн бага байна |
| Tramp Iron Recovery Time| Manual pin removal / cutting torch (24 цаг)| Hydraulic toggle reversal from operator station (<10 мин)| ~95% faster |
| Frame Structural Warranty| 13 years standard warranty on frame/weldments| Lifetime warranty against defects in materials/workmanship| Definitive longterm assurance |
| Бэлэн байдал (Үргэлж ажиллах)| Industry target ~8590% (тооцоолсон)| Fieldreported >94% in comparable applications| ~5% absolute increase |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Model Featured: FabriCore HD4862
Тэжээх: 48" x 62" (1200мм х 1500 мм)
Тэжээлийн дээд хэмжээ: 41" (1050mm)
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 6" 14" (150mm 350mm)
Хүчин чадлын хүрээ (@ тодорхойлсон CSS): 450 1,200 STPH (тэжээлийн материалаас хамаарна & ангис хуудас)
Жолооны эрчим хүчний шаардлага: IV шат финал / Stage V compliant diesel engine OR electric motor option:
Electric Motor Option: 300 Царгуур (225 kw), 460V/60Hz/3Ph
Нийт жин (Нутгах + Тэжээгч + Conveyor): Ойролцоох. 185,000 фунт (84,000 кг)
Үндсэн материалын үзүүлэлтүүд:
Frame Steel: ASTM A572 Grade 50
Jaw Liners: Austenitic Manganeane ган (14%18%)
Main Shaft Forging: Highalloy steel, ultrasonic tested
Холхивчийн орон сууц: Cast ductile iron
Байгаль орчны үйл ажиллагааны хүрээ: 20°C-аас +50 °C хүртэл (4°F-аас +122°F хүртэл). Dust suppression kit recommended for arid environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн ил уурхайн анхдагч бутлах станц

Сорилт:
A southeastern US granite quarry faced recurring frame weld failures on their primary jaw crusher after just four years of service. Unplanned downtime for repairs exceeded two weeks annually alongside high energy costs from an inefficient drive system.
Хариу:
Replacement with a FabriCore HD4862 Jaw Crusher featuring the monoblock fabricated frame and hydrostatic drive system.
Үр дүн:
Zero structural issues reported after five years of operation. Energy monitoring showed an average reduction of $18 per operating hour in power costs at peak rates. Annual availability increased from approximately $86\%$ нь $95\%$.

Urban Demolition Recycling Hub

Сорилт:
A contractor processing reinforced concrete from urban demolition struggled with frequent stallouts due to uncrushable rebar mats embedded in slabs. Each event required a full shutdown and dangerous manual torchcutting work inside the chamber.
Хариу:
Installation of a FabriCore HD3650 Jaw Crusher equipped with the hydraulic toggle pressure relief system.
Үр дүн:
The system automatically detects overloads and reverses to eject uncrushables within one minute via remote control from the operator cabin. This eliminated an average of three manual interventions per week—reducing safety risk—and increased daily throughput by preventing extended stoppages.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure is based on transparent configuration:

Үндсэн тоног төхөөрөмжийн түвшин ($XXXk $XXXk): Includes core FabriCore HD crusher with standard manganese liners,
electric motor drive option,
болон үндсэн удирдлага.

Optional Feature Packages:
Автоматжуулалтын багц ($XXk): Includes CSS adjustment via PLC,
хяналтын мэдрэгчийг өмсөх,
remote diagnostics port.
Хүнд даацын элэгдлийн багц ($XXk): Upgraded liner alloys,
additional wear plates at critical impact points,
ceramiclined feed chute sections.

Service Agreements:
1.Planned Maintenance Plan ($Xk/year): Төлөвлөсөн шалгалтууд,
lubrication kits,
тэргүүлэх техникийн дэмжлэг.
2.Comprehensive Uptime Plan ($XXk/year): Includes all planned maintenance plus discounted parts pricing up to $40\%$ off list price,
guaranteed emergency parts dispatch within $24$ цаг.

Financing Options are available through our industrial partners including operating leases ($36$60 сарын нөхцөл),
тоног төхөөрөмжийн зээл,
and leasetopurchase agreements designed to preserve capital expenditure budgets.

(Мөнгөн дэвсгэрт: Specific pricing figures are omitted here as they vary based on final specification,
currency region,
and market conditions.)

8\. FAQ\\\\\\\\\\\\\\\\n\n\Q1\. How does this machine integrate into my existing plant flow\? \\nA\. The FabriCore HD Series is designed as a modular primary station\. We provide detailed interface drawings \(feed height\, discharge height\, footprint\, power connection points\) during the quotation phase\. Our engineering team can review your existing layout to ensure compatibility\.

\Q2\. What is the expected operational cost per ton crushed\? \\nA\. While site\specific\, industry testing demonstrates that operators typically achieve between \$10\%\15\%\$ lower total cost\per\ton compared to previous generation jaw crushers\. This stems from reduced energy consumption\, longer liner life\, higher availability\.

\Q3\. Are spare parts readily available internationally\? \\nA\. Yes\. We maintain regional inventory hubs on three continents\. For critical wear parts \(liners\) we guarantee stock availability against your serial number upon request\.

\Q4\. What training do you provide for our maintenance crew\? \\nA\. We include comprehensive onsite commissioning training covering operation\, daily checks\, routine maintenance procedures like greasing \,liner change protocols using our tooling system\.

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