1. PAINPOINT DRIVE NOLEING

Are you managing a gold processing operation where throughput and recovery rates are under constant pressure? The limitations of traditional crushing and grinding methods directly impact your bottom line. Эдгээр нийтлэг үйл ажиллагааны сорилтуудыг авч үзье:

Бага дамжуулалт & Их зогсолт: Гараар хооллох, inconsistent ore sizing, and frequent maintenance stops on primary crushers create bottlenecks, limiting tonsperhour capacity and increasing labor costs.
Үр ашиггүй алт чөлөөлөх: Inadequate initial particle size reduction forces your grinding circuit to work harder, consuming excessive energy and still risking poor liberation of gold from host rock.
Онцгой үйл ажиллагааны зардал: Reliance on multiple pieces of equipment for primary crushing, secondary breaking, and feeding results in elevated power consumption, spare parts inventories, and operator overhead.
Өргөтгөх боломжийн хязгаарлалт: Онгоц, nonmodular systems hinder your ability to efficiently adjust processing capacity in response to changing ore grades or mine plans.

Is there a reliable, heavyduty solution that can serve as the robust first step in your comminution circuit, consistently delivering optimally sized feed to improve overall plant performance?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HeavyDuty Stamp Mill for Primary Gold Ore Crushing

Our heavyduty stamp mill is engineered as the foundational primary crushing unit for hard rock gold mining operations. It is designed to accept runofmine (Омын) ore and reduce it to a consistent, manageable size suitable for secondary processing in ball mills or hammer mills.

Үйл ажиллагааны ажлын урсгал:
1. Ачааж байна: ROM ore is fed into the integrated feed hopper, designed to manage large, irregular rocks with minimal bridging.
2. Бишрэх: Mechanically driven heavy stamps (camshaft or leveroperated) are lifted and dropped onto the ore bed contained within a durable mortar box.
3. Хэмжээ тогтоох & Ахах: Crushed material passes through a grated screen at the base of the mortar box. Oversize material remains for further crushing cycles, while correctly sized material discharges for conveyance to the next stage.
4. Системийн интеграци: The unit functions as the primary node in a circuit, with discharge ideally conveyed to a sorting area or directly into secondary grinding.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Processing quartz veins, hard rock lode deposits, and sulfide ores where gold is locked within the matrix. Suited for both stationary plant installations and largerscale artisanal operations.
Хувьсгал: Нарийн нунтаглах шийдэл хэлбэрээр хийгдээгүй. Efficiency decreases with overly clayrich or wet feed material without prior screening. Динамик ачааллын улмаас тогтвортой суурь шаардлагатай.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан хүрээний дизайн | Техникийн үндэслэл: Fabricated hightensile steel Ibeam construction with bolted sections | Үйл ажиллагааны ашиг тус: Enables transport to remote sites and allows for future reconfiguration or expansion of the crushing battery | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 40% versus weldedinplace units and protects longterm asset flexibility.

Хатуу хайлшин тамгатай гутал & Mortar Liners | Техникийн үндэслэл: Airhardened manganese steel or proprietary chromium carbide alloys | Үйл ажиллагааны ашиг тус: Provides exceptional wear resistance against abrasive quartz material, extending component life between replacements | ROI нөлөө: Талбайн өгөгдөл нь a 6080% improvement in wear life over standard cast iron parts, directly lowering cost per ton for consumables.

PrecisionCut Camshaft & Хүнд даацын холхивч | Техникийн үндэслэл: Forged steel camshaft with inductionhardened lobes mounted on oversized roller bearings | Үйл ажиллагааны ашиг тус: Ensures consistent stamp lift height and drop force with minimal vibration transfer to the frame | ROI нөлөө: Maximizes energy transfer to the rock crush zone and reduces unscheduled bearing failure downtime by an average of 35%.

Тохируулах боломжтой ус зайлуулах сараалжтай систем | Техникийн үндэслэл: Interchangeable grate plates with varying aperture sizes (ихэвчлэн 1/2" нь 2") | Үйл ажиллагааны ашиг тус: Allows operators to control final product size based on ore characteristics and downstream mill requirements | ROI нөлөө: Optimizes overall circuit efficiency; achieving correct primary crush size can improve downstream grinding mill throughput by 1525%.

Төвлөрсөн тос тосолгооны систем | Техникийн үндэслэл: Manifold with lines feeding all major bearing points from a single station | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid routine maintenance without disassembly, ensuring critical points are never missed | ROI нөлөө: Урьдчилан сэргийлэх засвар үйлчилгээг стандартчилдаг (Хасинем) procedures, reduces lubrication time by 70%, and extends component service life.

Тоос дарах нэгдсэн коллектор | Техникийн үндэслэл: Preplumbed water line ports around the mortar box for nozzle attachment | Үйл ажиллагааны ашиг тус: Significantly reduces silica dust generation at the point of impact, талбайн агаарын чанар, операторын аюулгүй байдлыг сайжруулах | ROI нөлөө: Mitigates health compliance risks and reduces cleanup labor costs associated with dust accumulation.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Basic Stamp Mill) | Our HeavyDuty Stamp Mill Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Ажиллах цагийн хүртээмж| ~80%, frequent stops for lubrication/ adjustment| >92%, via centralized lube & robust bearing design| +15% үйл ажиллагааны хугацаа |
| Part Life өмс (Гутал)| 500 800 ажиллах цаг| 1,200 1,500 ажиллах цаг| +60% хамгийн бага |
| Цагт тонн (Цагдаа)| Хувьсагч; often limited by feed design| Consistent throughput via optimized hopper geometry & cam profile| +2030% дамжуулах чадварын тогтвортой байдал |
| Эрчим хүчний зардал (кВт.ц/тн)| Үрэлтийн алдагдлын улмаас өндөр & чичир| Lower via direct drive alignment & efficient kinetic transfer| 18% average power consumption per ton crushed |
| Суурилуулах / Нүүлгэн шилжүүлэх хугацаа| Weeks for foundation setting/assembly| Days due to modular bolttogether design| 65% site commissioning time |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 110 Цаг тутамд тонн (Цагдаа), depending on ore hardness and target discharge size.
Эрчим хүчний шаардлага: Configured for electric motor or diesel drive options.
Цахилгаан моторын хөтөч: 3075 Царгуур (2256 kw), 3үе шат.
Diesel Drive Option: Direct coupling to industrial diesel engines.
Материалын үзүүлэлтүүд:
Хүрээний барилга: ASTM A36 бүтцийн ган.
Бүрэлдэхүүн хэсгүүдийг өмсөх (Shoes/Liners): Манганы ган (1114% Ээж) or Chromium Carbide Overlay Plate.
Camshaft & Өргөгчид: Хуурамч AISI 4140 Болд, дулааны боловсруулалт хийсэн.
Физик хэмжээсүүд (Ердийн 5 TPH нэгж):
Хөлийн мөр (L x W): Approximately 4m x 2.5m.
Өндөрлөг: ~3m including hopper.
Ойролцоогоор жин: 8,500 кг.
Байгаль орчны үйл ажиллагааны хүрээ: 20 ° C-аас + 50 ° C хүртэлх орчны температурт ажиллахад зориулагдсан. All bearings feature sealed housings rated IP65 for dust and moisture protection.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

MediumScale Lode Mine Expansion

Сорилт:
A West African gold operation expanding its plant capacity was constrained by its manual jaw crusher setup,
which caused erratic feed to the new ball mill circuit,
leading to constant operator intervention
and suboptimal grinding performance.

Хариу:
Implementation of two parallel heavyduty stamp mills as dedicated primary crushers,
configured with a specific discharge grate size
to produce ideal ball mill feed.

Үр дүн:
Primary crushing throughput stabilized at
5 TPH per unit,
providing consistent,
optimally sized feed
to the new grinding circuit,
which achieved its target recovery rate within two weeks of commissioning,
and overall plant throughput increased by
40%.

Cooperative Artisanal Mining Sector Upgrade

Сорилт:
A South American mining cooperative using individual,
smallscale hammer mills faced high equipment failure rates
and poor recovery due
to inefficient initial particle size reduction from large ROM ore.

Хариу:
Centralized processing center installation featuring
a heavyduty stamp mill as
the shared primary crushing hub,
feeding multiple secondary grinding lines.

Үр дүн:
Тус хоршооноос А
60%
reduction in hammer mill wear part costs due
to betterprepared feed,
a collective increase in gold yield estimated at
20%
due
to improved liberation,
and enhanced working conditions from reduced dust
and noise at individual worksites.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stamp mills are offered in three primary tiers based on capacity scale:

1.
Standard Duty Units
(13 Цагдаа):
Ideal for pilot plants or lowervolume operations;
includes core features like alloy liners
and modular frame;
base pricing structure available

2
HeavyDuty Production Units
(38 Цагдаа):
Full feature set as described above;
includes centralized lube
and dust suppression manifold;
most common configuration

3
Custom HighCapacity Battery Systems
(8+ Цагдаа):
Multiplestamp configurations on single frame;
custom engineered drives
and discharge systems;
priced per project specification

Нэмэлт шинж чанарууд:
VFD motor controls for speed adjustment,
onboard belt conveyor systems for discharge handling,
advanced vibration monitoring sensors,
сэлбэг хэрэгслийн гарааны иж бүрдэл

Үйлчилгээний багцууд:
Үндсэн баталгаанаас сонгоно уу (
12 сарын хэсгүүд),
Extended Service Plans (
up t o36 months),
or Onsite Training &
Commissioning Support packages

Санхүүжилтийн сонголтууд:
Commercial leasing structures are available through partners,
enabling Capex preservation;
also eligible f ortradein programs f orexisting comminution equipment

8.Түгээмэл асуултууд

Q:What is t hemaximum input rock size your stamp mill can accept?
Аг:The feed hopper is designed t oaccommodate ROM ore with amaximum dimension of approximately350mm (
14 инчвэйм).
Consistent feeding of oversize material beyond this will reduce efficiency

Q:C anyour stamp mill beintegrated wit hexisting jaw crusher orb allmill circuits?
A Yes effectively It often serves as adirect replacement f oraprimary jaw crusher ordirect feeder t oasecondary ballmill Our engineering team canreview your flow sheet t oensure compatibility an dspecify t hecorrect discharge grate sizeforyour downstream process

Q:What are t hecritical daily maintenance requirements?
A Daily checks involve visual inspection offasteners wear components an dthe centralized greasing system which requires operation once pershift Weekly inspections should focus oncamshaft lifter wear an dgrate integrity Adetailed PM checklist is provided

Q How does operating astamp mill impact overall site power consumption comparedt oalternative primary crushers?
A While apowerful unit our design focuses onefficient kinetic transfer Industry testing demonstrates thatforhard rock goldore it offers acomparable ort ot allylower kWh/ton rating than many jaw crusher configurations when considering t hefull circuit benefitofoptimized feedsizeforgrinding mills

Q What is t hetypical lead time f oraheavy duty production unit?
A F orstandard models inthe3–8TPH range lead times aretypically12–16weeks fromorder confirmation todelivery port Custom configurations may require additional engineering time