Stamp Mill Gold Mining Oem Factory Sourcing
1. PAINPOINT DRIVE NOLEING
Тогтворгүй дамжуулалтаас болж алт олборлох үйл ажиллагааг та удирдаж байна уу?, хэт их засвар үйлчилгээний зардал, and inefficient liberation of values from complex ores? Legacy crushing and grinding circuits often struggle with hard rock material, leading to premature wear part failure, unplanned downtime for liner changes, and suboptimal particle size distribution for downstream cyanidation or gravity concentration. This directly impacts your bottom line through lost production hours, high consumable costs, болон том ширхэгтэй хаягдал дахь алтны алдагдал. How can you increase milling capacity while controlling operational expenditure? Is your current process reliably delivering the optimal grind size for maximum gold recovery? Шийдэл нь зорилготой инженерчлэлд оршдог, robust technology designed for this specific task.
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ
Энэхүү бүтээгдэхүүний шугам нь хүнд даацыг агуулдаг Маркны үйлдвэрүүд engineered for the primary crushing and coarse grinding of goldbearing ores. As an OEM factory, we specialize in the direct sourcing and manufacturing of these mills for commercialscale mining and processing operations.
Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Runofmine or primarycrushed ore is fed into a mortar box.
2. Percussive Grinding: Механикаар өргөгдсөн тамга (алх бүхий жигнэсэн саваа) хүдэр дээр дараалан унадаг.
3. Бөөмийн хэмжээг багасгах: The repeated impact fractures the rock material.
4. Шивхний ялгадас: A continuous wash of water carries the ground slurry through a perforated screen plate for discharge.
5. Таталтыг татаж: The slurry is often directed directly over amalgamation plates or to downstream concentrators like shaking tables.
Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for freemilling gold ores, particularly in remote locations or smallerscale operations where simplicity, Нарслаг, and the ability to process coarse feed are paramount. Effective as a primary grinder ahead of finer milling circuits or for direct amalgamation.
Хувьсгал: Хэт нарийн нунтаглах шаардлагад тохиромжгүй (жишээ нь e., доор 150 шүүр). Efficiency decreases with very wet, clayrich ores that can cause packing. Requires a consistent feed size to maintain optimal performance.
3. ҮНДСЭН ОНЦЛОГ
Модульчлагдсан тамга батерейны загвар | Техникийн үндэслэл: Бие даасан нэгжийн барилга | Үйл ажиллагааны ашиг тус: Enables phased plant expansion or individual battery maintenance without full circuit shutdown | ROI нөлөө: Reduces capital outlay timing and minimizes production loss during upgrades
HighCarbon Steel Stamp Shoes & Үхдэг | Техникийн үндэслэл: Forged alloy for impact resistance and abrasion wear | Үйл ажиллагааны ашиг тус: Extended service life under continuous highimpact loading; predictable wear patterns | ROI нөлөө: Lowers consumable cost per ton and reduces changeout frequency
Уналтын өндрийг тохируулах боломжтой & Cadence Control | Техникийн үндэслэл: Mechanical camshaft or hydraulic lift system engineering | Үйл ажиллагааны ашиг тус: Operators can finetune impact energy and grind rate based on ore hardness and feed size | ROI нөлөө: Optimizes throughput and particle size control for improved downstream recovery rates
Reinforced Mortar Box with Replaceable Liners | Техникийн үндэслэл: Fabricated steel with boltin abrasionresistant liners | Үйл ажиллагааны ашиг тус: Contains the grinding process securely; liners protect core structure from wear | ROI нөлөө: Major structural components have indefinite life, converting a wear item to a lowcost, easily replaced liner
Ус зайлуулах нэгдсэн систем | Техникийн үндэслэл: Engineered spray bars and screen washing | Үйл ажиллагааны ашиг тус: Prevents screen blinding and ensures consistent slurry flow; aids in dust suppression | ROI нөлөө: Maintains designed throughput and provides a safer operating environment
HeavyDuty Foundation & Frame Structure | Техникийн үндэслэл: Static and dynamic load calculation in design | Үйл ажиллагааны ашиг тус: Absorbs operational vibration, ensuring longterm alignment and mechanical integrity | ROI нөлөө: Eliminates costly foundation repairs and extends the total service life of the asset
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Legacy Mills) | Манай Маркны үйлдвэрийн шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Liner/Wear Part Life Cycle (Hard Rock Ore) | 46 Weeks Continuous Operation| 812 Weeks Continuous Operation| +100% нь +150% |
| Механик хүртээмж (Төлөвлөсөн ажлын цаг) | ~85% (High unscheduled stops) |> 92% (Modular design reduces downtime)| +7 Хувийн оноо |
| Эрчим хүчний зардал (буталсан тонн тутамд кВт.ц)| Varies Widely with Feed Size| Consistent consumption due to cadence control| Шалтгаална, хамаарна 15% improvement on variable feeds|
| Трампын металл тэсвэрлэх чадвар (Feed Contamination)| High Risk of Damage & Stoppage| Designed to minimize seizure risk; simpler clearance procedures| Reduces incident resolution time by ~50%|
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Хүчин чадал/Үнэлгээ: Models range from 1ton per hour (single stamp pilot units) нь 50+ цаг тутамд тонн (multibattery industrial installations).
Эрчим хүчний шаардлага: Загварын хэмжээнээс хамаарна; -аас ердийн хүрээ 15 kw (20 Царгуур) for small units to 150 kw (200 Царгуур) for large industrial batteries.
Материалын үзүүлэлтүүд: Primary frame: Бүтцийн ган (ASTM A36). Марк & Хэсгүүд: Highcarbon forged steel or certified alloy replacements. Бүس: AR400 элэгдэлд тэсвэртэй ган.
Физик хэмжээсүүд: Тусгай тохиргоо хийх боломжтой. A standard 5stamp battery unit typically requires a footprint of approximately 4m x 6m, excluding feed hoppers and discharge launders.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Enclosed bearing systems protect against dust ingress in arid environments; corrosionresistant coatings specified for highhumidity installations.
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Аллювийн/Элювийн орд боловсруулах үйлдвэр
Сорилт:A new site with coarse, freemilling gold required a simple, robust primary grinding solution ahead of gravity tables, with minimal reliance on grid power.
Хариу:A dieselpowered 3stamp mill battery was installed as the core crushing unit.
Үр дүн:The circuit achieved a target grind of 20 mesh at 8 цаг тутамд тонн, feeding directly to shaking tables. Recovery rates met feasibility study targets with operational availability exceeding 94%.
Hard Rock Quartz Vein Mining Operation
Challenge An existing operation using jaw crusheronly circuits was experiencing significant gold losses in coarse tailings (>30% +100 шүүр).
Хариу:A stamp mill was integrated as a secondary grinder after the jaw crusher to liberate values from fractured quartz.
Үр дүн:Tailings analysis showed gold in +100 mesh fraction reduced by over 80%. Overall plant recovery increased by an estimated 12%, paying back the capital investment in under 14 сар.
7. АРИЛЖААНЫ ХЭРЭГЛЭЭ
Тоног төхөөрөмжийн үнийн шатлал: Pricing is structured based on stamp battery size (маркийн тоо), drive system configuration (цахилгаан мотор vs. дизель), and level of automation/control.
Tier I – Manual/SemiAutomated Single Battery Units
Tier II – MultiBattery Plants with Centralized Control Systems
Tier III – Fully Integrated Modular Processing Plants featuring stamp mills as core components
Нэмэлт шинж чанарууд: Автомат тосолгооны систем, remote performance monitoring sensors, custom discharge screen configurations, integrated safety guarding packages.
Үйлчилгээний багцууд: Extended warranty plans are available alongside scheduled maintenance contracts that include wear part inspections/replacements by factorytrained technicians.
Санхүүжилтийн сонголтууд: We work with international export credit agencies and equipment financing partners to offer leasetoown or structured purchase plans tailored to project cash flow requirements.
8.Түгээмэл асуултууд
Q1 Are your stamp mills compatible with existing crushing circuit infrastructure?
A1 Yes.They are designed as modular units that can be integrated as primary,c secondary ,or recrushing stages.Feed hoppers ,discharge launders,and foundations can be engineered to interface with your current plant layout.
Q2 What is the typical lead time from order commissioning?
A2 For standard models lead time is typically1418 weeks exworks.For fully customized large battery plants detailed project planning will define the schedule.Delivery packaging,and documentation are managed according t international shipping standards .
Q3 How does operating cost compare t modern ball mills?
A3 For specific applications involving coarse grinding hard rock stamp mills often present lower energy consumption per ton at that stage nd significantly lower capital cost.They trade ultrafine grinding capability fr simplicity nd robustness making them costeffective within their optimal application window .
Q4 What operator training nd technical support do you provide?
A4 Comprehensive installation supervision commissioning support nd onsite operator training are included Delivery f detailed operation maintenance manuals nd schematics Remote technical support s available via direct channels .
Q5 Can you supply spare parts nd what s their expected availability?
A5 As an OEM factory we guarantee supply f all critical spare parts especially proprietary wear components Standard parts have high availability from stock Longlead items re identified nd recommended fr strategic spares holding .
Q6 What r key factors determining correct model selection fr our ore body?
A6 Selection depends primarily n target throughput ore hardness Bond Work Index desired product size distribution Available power source Feed topsize These factors re analyzed during presales technical review .
Q7 Та гүйцэтгэлийн баталгааг санал болгодог уу?
A7 Yes We provide guaranteed mechanical performance availability figures Equipment capacity ratings r based n defined standard test conditions outlined n our technical proposals .