1. PAINPOINT DRIVE NOLEING

Is your gold recovery operation constrained by persistent bottlenecks and escalating costs? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the crushing and grinding circuit is often the source of critical inefficiencies that directly impact the bottom line. Уламжлалт нунтаглалтын тоног төхөөрөмжтэй холбоотой нийтлэг бэрхшээлүүд орно:

Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and unplanned repairs on critical components halt production, алдагдсан дамжуулах чадвар нь цагт хэдэн мянган зардал гаргадаг.
Тогтворгүй бөөмийн хэмжээ хуваарилалт: Poorly calibrated or worn equipment yields uneven ore feed to concentration processes, алт олборлох нийт хэмжээг бууруулах.
тонн тутамд эрчим хүчний өндөр хэрэглээ: Older stamp mill designs and inefficient drives lead to unsustainable power costs, үндсэн үйл ажиллагааны зардал.
Хөдөлмөр эрчимтэй ажиллагаа & Дуусг m түвшин: Reliance on manual adjustments and sampling increases labor costs and introduces human error, affecting process stability.
Өргөтгөх боломжийн хязгаарлалт: Difficulty in efficiently scaling operations to process highergrade zones or increased ore volumes without major capital redesign.

Are you seeking a robust solution that enhances throughput predictability, reduces total operating cost per ton, and delivers consistent grind for optimal cyanidation or gravity recovery? The evolution of the modern stamp mill addresses these exact operational challenges.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HeavyDuty Gravity Discharge Stamp Mill

Энэхүү бүтээгдэхүүн нь орчин үеийн, industrialgrade stamp mill engineered for the continuous crushing and fine grinding of goldbearing ore. It is designed as a core component within a hard rock gold processing plant, typically following primary jaw crushing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: хэмжээтэй хүдэр (ихэвчлэн 2") is fed uniformly into the mortar box via a regulated feed system.
2. GravityPowered Percussion: Механикаар өргөгдсөн хүнд маркийн цуваа (ган гутал) зуурмаг хайрцагны доторх хүдрийн давхаргад буулгахаар суллагдана, applying repeated impact force.
3. Бөөмийн хэмжээг багасгах: Ore is fractured by direct impact and ground via attrition between particles beneath the stamp shoe.
4. Шивхний ялгадас: Finely ground material is washed through a perforated screen plate at the mortar box end by a continuous water flow, creating a slurry for subsequent concentration stages.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for freemilling gold ores where liberation occurs at relatively coarse grinds. Highly effective in remote operations due to mechanical simplicity and reliability. Suited for both smallscale commercial mining and larger modular plant configurations.
Хувьсгал: Not optimal for ultrafine grinding requirements (<100 шүүр) or highly abrasive, lowgrade deposits where wear costs may be prohibitive. Requires a consistent feed size and controlled water volume for optimal operation.

3. ҮНДСЭН ОНЦЛОГ

Модуль зуурмагийн хайрцагны дизайн | Техникийн үндэслэл: Хэсэгчилсэн, highchrome alloy castings with independent screen sections | Үйл ажиллагааны ашиг тус: Allows for replacement of individual wear sections without dismantling the entire mill frame. Доторлогооны өөрчлөлтийн зогсолтыг хүртэл бууруулна 65%. | ROI нөлөө: Direct labor savings and increased plant availability translate to higher annual throughput.

Нарийвчилсан camshaft & Өргөгч систем | Техникийн үндэслэл: Computermodeled cam profile with sealed roller bearings | Үйл ажиллагааны ашиг тус: Синхрончлолыг баталгаажуулдаг, consistent lift and drop of all stamps for uniform particle size distribution. Minimizes vibrationinduced stress on the frame structure. | ROI нөлөө: Consistent grind improves downstream recovery efficiency by 25%, protecting revenue from gold losses.

Engineered Stamp Shoe Geometry | Техникийн үндэслэл: CADoptimized weight distribution and wear profile manufactured from forged alloy steel | Үйл ажиллагааны ашиг тус: Maximizes kinetic energy transfer to the ore bed while promoting selfsharpening characteristics to extend service life. | ROI нөлөө: Reduces consumable part replacement frequency by an average of 40%, үйл ажиллагааны шууд зардлыг бууруулах.

Integrated Water Management Manifold | Техникийн үндэслэл: Calibrated spray bars with independent zone control | Үйл ажиллагааны ашиг тус: Delivers precise wash water across the entire mortar box width, ensuring efficient slurry transport without dilution flooding. Your operators maintain optimal pulp density effortlessly. | ROI нөлөө: Conserves process water—a critical resource—and reduces pumping energy costs.

Төвлөрсөн тос тосолгооны систем | Техникийн үндэслэл: Automated manifold delivering grease to all major bearing points from a single station | Үйл ажиллагааны ашиг тус: Eliminates manual greasing requirements during operation, enhancing safety and ensuring bearing longevity under highload conditions. | ROI нөлөө: Prevents costly bearing failures and extends major overhaul intervals, Хөрөнгө оруулалтыг хамгаалах.

Бат бөх бүтцийн хүрээ | Техникийн үндэслэл: Laminated steel beam construction with dynamic load damping analysis | Үйл ажиллагааны ашиг тус: Циклийн ачааллын үед онцгой тогтвортой байдлыг хангана, eliminating foundation cracks and misalignment issues common in older designs.| ROI нөлөө: Ensures decades of service life with minimal structural maintenance, delivering longterm asset value.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Legacy Mills) | Манай Маркны үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Доторлогооны өөрчлөлтийн зогсолт | 1624 hours per full changeout| 68 hours with modular design| ~67% reduction |
| Эрчим хүчний зардал (кВт.ц/тн) | Өндөр хувьсах чадвартай; үргэлж >25% motor oversizing| Optimized cam design reduces parasitic load| 1520% сайжруулалт |
| Хувцаслалтын эд ангиудын ашиглалтын хугацаа (Гутал) | 500700 operating hours typical| 9001100 hours with forged alloy design| Шалтгаална, хамаарна 60% урт наслалт |
| Бөөмийн хэмжээний тууштай байдал (P80 хэлбэлзэл) +/ 15% from target grind| +/ 7% from target grind under controlled feed| Дууслаа 50% илүү тогтвортой гаралт|
| Major Bearing Service Interval| 2,000 3,000 цаг| 5,000+ цаг автоматжуулсан тосолгооны| Дууслаа 65% longer interval |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал & Үнэлгээ: Configurable from 1ton per hour (single stamp pilot units) to modules exceeding 20 TPH per mill frame.
Эрчим хүчний шаардлага: Тохиргооноос хамаарна; -аас ердийн хүрээ 30 kw (5stamp unit) нь 150 kw (20stamp unit). Motors are standard IE3 efficiency class.
Материалын үзүүлэлтүүд:
Зуурмагийн хайрцагны доторлогоо / Дэлгэцийн түрэх: HighChrome Alloy Cast Iron (550+ BHN)
Маркны гутал & Толгойнууд: Хуурамч хайлш ган, дулааны боловсруулалт хийсэн
Camshaft & Өргөгчид: Inductionhardened steel with sealed roller bearings
Бүтцийн хүрээ: ASTM A36 ган
Физик хэмжээсүүд (Жишээ 10 Маркны үйлдвэр): ~ 6 6м л х 3м б х 4м цаг (суурийн ул мөр шаардлагатай).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Enclosed bearing systems are rated for highdust environments common in milling plants.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Дунд зэрэглэлийн хатуу рок уурхайн өргөтгөл

Сорилт:A West African operation needed to double its processing capacity but faced space constraints and unreliable power.The existing legacy mills caused excessive vibration and required constant maintenance attention.
Хариу:The installation of two modular heavyduty stamp mills configured for coarse grinding (20 шүүр), paired with efficient gyratory crushers.The mills' stability allowed placement on an elevated platform,saving footprint.
Үр дүн:Downtime related to grinding circuit maintenance fell by over70%.The predictable power draw enabled effective generator management.Plant throughput reliably achieved22 TPH,supportingthe planned expansion without requiringa new building structure.

Historical Tailings Retreatment Project

Сорилт:A contractor reprocessing historical tailings in North America requireda rugged,easily relocatable solutionto process variable material on different sites.The abrasive nature ofthe old slag material caused rapid wearin conventional hammer mills.
Хариу:A skidmounted fivestamp mill unitwith easily adjustable discharge screens.The forged alloy shoes proved highly resistantto abrasion,andthe simple mechanical design allowedfor quick setupand teardownby asmall crew.
Үр дүн:The unit achieveda consistent grind suitablefor subsequent gravity concentration acrossthree different sites.Wear part costs were45% lower than previous methods,andthe project met its recovery targets aheadof schedule due toreduced mechanical delays.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our stamp mills are offeredin clear pricing tiers basedon capacityand construction:

1.Стандарт үүргийн цуврал(Up to5 TPH): Costeffective designfor steadystate operationswith lower tonnage requirements.Includes core featureswith manual lubrication options.Idealfor expanding existing small minesor specialized reprocessing plants.
2.HeavyDuty Modular Series(5–20+TPH): The flagship range featuring full modularity,the automated lubrication system,and premium wear materials.Recommendedfor new greenfield projectsor complete circuit upgrades where uptimeis critical.Pricingis structuredper modulewith volume discounts available formultiunit purchases.Optional featuresinclude advanced vibration monitoring sensors,wash water flow meters,and custom discharge screen configurations.Service packages range from basic commissioningand operator trainingto comprehensive annual inspectionand partskit programs.Financing options including equipment leasingand milestonebased project financing can be structuredto alignwith your project's cash flow timeline.We provide detailed CAPEX/OPEX models toprecisely forecast your cost per ton overthe equipment lifecycle

8.Түгээмэл асуултууд

Q:What feed size doesyour stamp mill require?
A.For optimal performance,a maximum feed sizeof 2 инчвэйм(50мм)is recommended.This typically requires primary jaw crushing beforehand.We can provide specificationsfor compatible crushers

Q:Canyour mills be integrated intoan existing carboninpulp(CIP)эсвэл таталцлын хэлхээ?
A Yes.They are engineeredtodelivera consistent slurry product suitablefor direct feedingintoshaking tables centrifugal concentrators or cyanidation leaching tanks We will reviewyour target P80 grind sizeto ensure compatibility

Q:Whatisthe expected operational noise level?
A While percussive action inherently generates sound our heavyduty frames incorporate damping measures Field data shows sound levelsat10 meters typically range between85–90 dB(Аг) whichis comparableto other industrial grinding equipment Proper hearing protectionfor personnelis always advised

Q:Whatarethe lead timesfor deliveryand installation?
A Lead times varyby model complexity Standard Duty unitscan ship within12 weeks while fully customized HeavyDuty modules may require16–20 weeks We provide supervised installationby our technical team as part ofthe commissioning package

Q:Doyou offerwear part guarantees?
A Yes We provide performance warrantieson our forged alloy shoesand highchrome liners basedon processed tonnage under normal abrasive conditions Guarantee detailsare specifiedinthe commercial agreement

Q:What trainingis providedfor ouroperators?
A Comprehensive training covers safe startup/shutdown procedures daily inspection checkpoints routine maintenance tasks like screen changesand troubleshooting guides foreommon issues This occurs during onsite commissioning

Q:Arethere options fora fully enclosed dust control system?
A Yes We can engineer bolton enclosureswith integrated dust extraction ports Thisis often specifiedfor plants locatedin environmentally sensitive areasorto improve overall site working conditions