1. PAINPOINT DRIVE NOLEING

Та гангийн үйлдвэр эсвэл шаар боловсруулах талбайг удирдаж байгаа бөгөөд материал сэргээх хэлхээнд байнгын түгжрэлтэй тулгарч байна уу?? The challenges with traditional slag handling are quantifiable and costly. Inconsistent feed size jams crushers, causing unplanned downtime that costs thousands per hour in lost production and labor. Abrasive slag components rapidly wear out standard crushing chambers, байнга болоход хүргэдэг, expensive liner replacements and parts inventory burdens. Цааш нь, inefficient separation results in valuable metallic content being lost to waste stockpiles, directly impacting your revenue recovery. Dust generation creates environmental and health compliance issues, while inflexible equipment cannot adapt to varying slag types or production demands.

Үйлдвэрийн менежерүүдийн гол асуулт бол тодорхой юм: яаж найдвартай хүрэх вэ, highvolume slag processing with lower operating costs and maximized metal yield? The answer requires a purposeengineered system, not just a standard crusher.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг Шаар бутлуурын үйлдвэр is a stationary or semimobile integrated processing system designed specifically for the size reduction and liberation of metallic content from steel slag, Домен зуухны шаар, and similar industrial byproducts. Энэ нь түүхий хэлбэрээр хувирдаг, lump slag into a graded, marketable aggregate while recovering ferrous metal for recycling.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах & Дэлгэц авах: Large slag lumps (1000 мм хүртэл) are reduced by a primary jaw crusher. A preliminary screen removes fine material.
2. Соронзон тусгаарлалт (Чухал): A suspended magnet over the conveyor extracts the majority of liberated ferrous metal postprimary crushing.
3. Хоёрдогч бутлах: A cone crusher or impactor further reduces the material to achieve optimal liberation of embedded metal.
4. Эцсийн скрининг & Хуваах: Material is classified into precise aggregate sizes (жишээ нь e., 05мм, 510мм, 1020мм). A second drum magnet ensures final metal recovery.
5. Хувьцаа: Clean aggregate is conveyed to stockpiles; recovered metal is collected for sale or reuse.

Хэрэглээний хамрах хүрээ: Integrated steel plants, бие даасан шаар боловсруулах талбай, mining operations handling abrasive materials.
Хувьсгал: Not designed for highly corrosive chemical slags or as a primary ore processing plant without significant configuration changes.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын чичиргээт тэжээгч | Техникийн үндэслэл: Grizzly section with adjustable spacing | Үйл ажиллагааны ашиг тус: Removes subgrade fines and prevents primary crusher overload | ROI нөлөө: хүртэл бууруулж бутлуурын элэгдлийг 15% and improves overall throughput stability.

Jaw Crusher with Manganese Steel Jaws | Техникийн үндэслэл: High compression crushing with optimized nip angle | Үйл ажиллагааны ашиг тус: Effectively processes large, irregular slag lumps with high compressive strength | ROI нөлөө: Талбайн өгөгдөл нь a 2030% longer service life compared to standard jaws in abrasive applications.

Electromagnetic Suspended Magnet | Техникийн үндэслэл: Deep magnetic field penetration across full conveyor width | Үйл ажиллагааны ашиг тус: Recovers large tramp metal өмнө хоёрдогч бутлах үе шатууд | ROI нөлөө: Protects downstream equipment from damage and captures highvalue scrap early in the process.

Liner Protection System (Cone/Impactor) | Техникийн үндэслэл: Hydraulic adjustment and overload relief cylinders | Үйл ажиллагааны ашиг тус: Allows quick clearing of uncrushables and protects major components from catastrophic failure | ROI нөлөө: Minimizes risk of costly repairs and reduces mean time to repair (MTTR) by hours.

Хаалттай тээвэрлэлт & Dust Suppression Points | Техникийн үндэслэл: Sealed transfer points with strategically placed spray nozzles | Үйл ажиллагааны ашиг тус: Controls airborne particulate at critical generation points | ROI нөлөө: Mitigates environmental noncompliance risks and reduces site cleanup costs.

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Automated sequencing with fault annunciation | Үйл ажиллагааны ашиг тус: Enables smooth plant startup/shutdown and provides operators with clear diagnostic information | ROI нөлөө: Lowers operator error potential and simplifies troubleshooting.

Модульчлагдсан гулсалтын загвар (Сайн дурын) | Техникийн үндэслэл: Preassembled structural frames for key modules | Үйл ажиллагааны ашиг тус: Reduces civil works cost and accelerates onsite installation time by an estimated 30% | ROI нөлөө: Faster commissioning leads to earlier production revenue.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Slag Crusher Plant Solution | Давуу тал (% сайжруулалт) |
|||||
| Металл сэргээх хурд | ~9092% | Шалтгаална, хамаарна 9698% | +68% Ургац |
| Liner Life (Анхан шатны шат) | 80,000 100,000 MT боловсруулсан | 120,000 150,000 MT боловсруулсан | +4050% Бат бөх чанар |
| Системийн ажиллах цагийн хүртээмж 95% 97%+ +2% Бэлэн байдал |
| Specific Power Consumption Baseline 1015% reduction through optimized drive systems 1015% Эрчим хүчний хэмнэлт |
| Dust Emission at Transfer Points Often requires addon bag filters Meets standards via integrated suppression Lower Capex on Dedicated Filtration |

Based on scheduled maintenance adherence.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 50 TPH хэтэрсэн 300 Цагдаа.
Уургийн хэмжээ: 1000мм хүртэл ирмэгийн урттай бөөн шаарыг хүлээн авна.
Эрчим хүчний шаардлага: Total connected load typically between 250kW 800kW depending on configuration; 415V/3Phase/50Hz эсвэл заасанчлан нийлүүлсэн.
Материалын үзүүлэлтүүд: Үндсэн элэгдлийн хэсгүүд (бүس, юос) manufactured from Grade III Manganese Steel or equivalent AR plate; structural frames from heavyduty ISMC/ISMB sections.
Физик хэмжээсүүд: Хүчин чадлаараа ялгаатай; стандарт юм 150 TPH plant footprint is approximately 35m (Дээд) х 22м (Үнэр) х 15м (Х).
Байгаль орчны үйл ажиллагааны хүрээ: 10 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; dust and weather protection standard for outdoor installation.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Plant Slag Yard Retrofit

Сорилт:
A major steel producer faced frequent breakdowns in their aging twostage crushing setup. Металл нөхөн сэргээлт үр ашиггүй байсан (~88%), leading to significant value loss in aggregate stockpiles. Сул зогсолт хэтэрсэн 15 сар бүр цаг.
Хариу:
Implementation of a turnkey Slag Crusher Plant featuring a robust grizzly feeder, deepfield magnetic separators at two stages, and an automated cone crusher for secondary reduction.
Үр дүн:
Металлын нөхөн сэргэлт илүү ихэссэн 96%. Системийн бэлэн байдалд хүрсэн >97%, reducing monthly downtime to under <5 цаг. The recovered additional metal paid for the plant's operational costs within eight months.

Шаар боловсруулах бие даасан гүйцэтгэгч

Сорилт:
A contractor needed mobile flexibility but required higher volume than portable crushers offered. Their challenge was inconsistent feed material from multiple small steel mills.
Хариу:
A semimobile Slag Crusher Plant built on modular skids with quickdisconnect electrical/utility connections was deployed.
Үр дүн:
The plant could be relocated between sites within one week using conventional heavy transport. This flexibility allowed the contractor to service multiple clients without capital duplication while maintaining highvolume processing efficiency above >120 TPH consistently across varied feed materials.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Capital cost varies significantly based on capacity and automation level.
Нэвтрэх түвшин: Manual/semiautomated plants up to ~75 TPH focus on core functionality.
Стандарт: Бүрэн автоматжуулсан үйлдвэрүүд (~75200 TPH), including PLC control dust suppression represent the most common investment range
Өндөр хүчин чадалтай: Customengineered systems (>200 Цагдаа) often include advanced monitoring systems like liner wear sensors

Нэмэлт шинж чанарууд & Шинэчлэлтүүд: Vibrating screen decks for additional product fractions; metal baler/shear for scrap processing; автоматжуулсан тосолгооны систем; remote monitoring via SCADA

Үйлчилгээний багцууд: Annual Maintenance Contracts (AMC), guaranteed spare parts supply agreements are available

Санхүүжилтийн сонголтууд: Equipment leasing structures are commonly offered through partner financial institutions

8.Түгээмэл асуултууд

1.Q:What if our incoming slag composition varies significantly?
Аг:The design incorporates adjustable crusher settings variable speed feeders allowing operators finetune throughput product size based realtime feed characteristics ensuring consistent output quality

2.Q:Суурилуулалтын ердийн шаардлага юу вэ?
Аг:A level prepared base adequate electrical supply water connection dust suppression essential Detailed foundation layout drawings comprehensive utility specifications provided prior delivery facilitate smooth site preparation

3.Q:Бид ямар байнгын засвар үйлчилгээ хүлээх ёстой вэ?
A.Primary maintenance involves regular inspection replacement wear parts like crusher liners conveyor belts spray nozzles Scheduled lubrication critical bearings drives Welldesigned plant provides easy safe access all service points reduce labor time

4.Q.How does this integrate with our existing material handling equipment?
A.Plants are engineered accept feed from your current loaders conveyors Output conveyors can be positioned suit your existing stockpiling loading arrangements Control systems can often interface with broader site networks

5.Q.What warranty support do you provide?
A.A standard warranty covers manufacturing defects major components typically months extended warranties available purchase Comprehensive documentation includes operation manuals parts lists recommended maintenance schedules ensure your team fully supported