Slag Crusher Plant Producers Prices

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Шаарыг зохицуулах нь бодит зардалтай байнгын түгжрэл юм.. Та эдгээр үйл ажиллагааны сорилтуудтай тулгарч байна уу?? Unreliable Throughput: Inconsistent feed size and hardness cause frequent jams in primary crushers, halting your entire processing line for hours. Хэт их элэгдэл & Засвар үйлчилгээний зардал: The abrasive nature of slag rapidly degrades standard crushing components, leading…

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1. PAINPOINT DRIVE NOLEING

Шаарыг зохицуулах нь бодит зардалтай байнгын түгжрэл юм. Та эдгээр үйл ажиллагааны сорилтуудтай тулгарч байна уу??
Unreliable Throughput: Inconsistent feed size and hardness cause frequent jams in primary crushers, halting your entire processing line for hours.
Хэт их элэгдэл & Засвар үйлчилгээний зардал: The abrasive nature of slag rapidly degrades standard crushing components, leading to unscheduled downtime and a high costperton for replacement parts like liners and hammers.
Inefficient Liberation of Metallics: Incomplete crushing leaves valuable ferrous metals trapped within slag aggregates, resulting in direct revenue loss from unrecovered material.
Үйл ажиллагааны өндөр хөдөлмөрийн зардал: Manual clearing, constant monitoring, and reactive maintenance demand significant labor hours that could be allocated elsewhere.
Dust and Noise Compliance Issues: Uncontrolled crushing operations generate excessive particulate matter and noise, creating environmental compliance risks and workplace hazards.

The core question for plant managers is: how do you transform this problematic byproduct into a consistent, profitable product stream while controlling operational expenses? The answer lies in a purposeengineered slag crusher plant.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A modern slag crusher plant is a turnkey processing system designed specifically for the size reduction and liberation of metallics from steel slag, Домен зуухны шаар, and other industrial byproducts. It is not merely a collection of standard crushers but an integrated circuit engineered for abrasion resistance, төмрийн төмөр хамгаалалт, and material flow management.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч хүлээн авах & Урьдчилсан үзлэг: Slag feedstock is fed via loader or conveyor into a robust vibrating grizzly feeder. This initial stage removes fine material (030mm) to bypass unnecessary crushing, enhancing overall efficiency.
2. Нийт хэмжээг бууруулах: Oversize material enters a heavyduty primary crusher—typically a jaw or impact type with special alloy liners—to break down large slabs and chunks into manageable pieces (ойролцоох. 150mm).
3. Magnetic Separation (First Pass): A suspended overhead magnetic separator extracts liberated ferrous metal immediately after primary crushing, protecting downstream equipment.
4. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Material proceeds through secondary (конус эсвэл цохилт) and possibly tertiary crushers to achieve the final specified aggregate size (жишээ нь e., 020mm or 040mm).
5. Эцсийн скрининг & Металл сэргээх: Crushed material is classified by vibrating screens into commercial fractions. A second magnetic drum separator ensures maximum metallic recovery from the final product before stockpiling.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Гангийн нэгдсэн үйлдвэрүүдэд тохиромжтой, бие даасан шаар боловсруулах талбай, construction aggregate producers utilizing slag, and metal recovery specialists.
Хувьсгал: Not designed for primary ore processing or extremely hard rock (жишээ нь e., боржин чулуу). Feed size is typically limited by the primary crusher opening (commonly up to 8001000mm). Performance is contingent on proper feed control to prevent overloading.

3. ҮНДСЭН ОНЦЛОГ

Heavy Duty Grizzly Feeder | Техникийн үндэслэл: Highstrength manganese steel bars with variable pitch | Үйл ажиллагааны ашиг тус: Scalps fines efficiently while absorbing direct impact from large slag pieces, protecting the primary crusher from shock loads | ROI нөлөө: Reduces wear on primary crusher by up to 25% and increases total circuit throughput by managing feed distribution

HydroPneumatic Tramp Iron Protection | Техникийн үндэслэл: Automatic release system on impact crushers using hydraulic cylinders and accumulators | Үйл ажиллагааны ашиг тус: Allows uncrushable tramp metal (жишээ нь e., хувин шүд, large digger parts) to pass through without causing catastrophic failure or shearpin breaks | ROI нөлөө: Minimizes unplanned downtime; field data shows a reduction in trampmetalrelated stoppages by over 90%

MultiStage Magnetic Separation Circuit | Техникийн үндэслэл: Strategic placement of suspended plate magnets and selfcleaning drum magnets at key transfer points | Үйл ажиллагааны ашиг тус: Maximizes recovery of saleable scrap metal while removing damaging ferrous content before secondary/tertiary stages | ROI нөлөө: Direct revenue generation from recovered metallics; protects downstream machinery from abrasive wear caused by metalonmetal grinding

AbrasionResistant Chamber Design | Техникийн үндэслэл: Liner plates made from AR400/500 steel or chromium carbide overlay in highwear zones | Үйл ажиллагааны ашиг тус: Extends operational life of wear parts in direct contact with abrasive slag material | ROI нөлөө: Increases mean time between replacements (MTBR), lowering costperton for consumables

Slag Crusher Plant Producers Prices

Centralized PLCBased Control System | Техникийн үндэслэл: Мотор ачааллыг хянах зориулалттай мэдрэгчтэй HMI бүхий программчлагдах логик хянагч, conveyor statuses, болон хогийн савны түвшин | Үйл ажиллагааны ашиг тус: Enables singleoperator control of the entire plant; provides diagnostic alerts for predictive maintenance | ROI нөлөө: Reduces labor requirements; prevents costly cascading failures through automated interlocks

Хаалттай тээвэрлэлт & Тоос дарах систем | Техникийн үндэслэл: Dusttight conveyor covers paired with strategically placed spray nozzles or bag filters | Үйл ажиллагааны ашиг тус: Contains airborne particulate at transfer points, maintaining compliance with workplace air quality standards | ROI нөлөө: Avoids regulatory fines and reduces cleanup costs; improves site safety

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД Slag Crusher Plant Producers Prices

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 50 TPH хэтэрсэн 300 TPH of processed slag.
Эрчим хүчний шаардлага: Нийт суурилагдсан хүч нь ихэвчлэн дараах хооронд хэлбэлздэг 250 кВт 800 kW depending on plant configuration; requires stable 415V/50Hz or customized voltage/frequency supply.
Материалын үзүүлэлтүүд: Primary structural components are S355JR grade steel; highwear components utilize Hardox®/AR plate; conveyor belts are minimum EP400/3 with abrasionresistant covers.
Физик хэмжээсүүд (Жишээ 150 TPH үйлдвэр): Approximate footprint of 45m (Дээд) х 22м (Үнэр); height varies up to 15m at feed hopper. Designed with roadtransportable modules.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust emission levels can be configured to meet local standards (<10 mg/Nm³ with filtration).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Plant Slag Yard Challenge

Сорилт: A major steel producer faced inconsistent throughput due to frequent jaw crusher blockages from oversized slag chunks and unremoved tramp metal. Сул зогсолт хэтэрсэн 10 долоо хоног бүр цаг.
Хариу: Implementation of a turnkey slag crusher plant featuring an extradeep primary jaw crusher with hydropneumatic toggle relief system and an upstream heavyduty apron feeder for prehomogenization.
Үр дүн: Throughput stabilized at a consistent 180 Цагдаа. Blockage incidents reduced by over 95%. Annual metallic recovery increased by an estimated $150k USD in additional scrap revenue.

Construction Aggregate Producer

Сорилт: An aggregate supplier adding EAF slag to its product mix needed to produce precisely graded aggregates but found standard cone crushers wore out within weeks due to abrasiveness.
Хариу: A specialized circuit using a primary impactor with interchangeable alloy blow bars followed by a cone crusher lined with chromium carbide wear components dedicated solely to slag processing.
Үр дүн: Achieved consistent production of certified 20mm and 10mm aggregate products. Wear part life on the cone increased from three weeks to over four months under equivalent tonnage.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Slag crusher plants are capital investments priced according to capacity, robustness level, and automation.

Үнийн шатлал:

Үндсэн тохиргоо ($350к 600 мянган доллар): Includes primary jaw/impactor, basic grizzly feeder, single magnet separator, simple control panel suitable for <100 TPH operations.
Стандарт тохиргоо ($600k $1.2M): Most common tier featuring twostage crushing/screening circuits with full magnetic separation logic PLC controls dust suppression systems suitable for most commercial applications up to ~200 TPH
HighCapacity/Custom Configuration ($1М+): Fully automated plants >250 TPH advanced dust collection baghouses sophisticated process monitoring remote diagnostics capabilities

Нэмэлт шинж чанарууд: Vibrating pan feeders vs apron feeders automated greasing systems fire suppression systems onboard power generation packages extended wear part warranties

Service Packages range from annual inspection contracts comprehensive maintenance agreements including scheduled parts replacement operator training programs Commercial financing options including equipment leasing longterm rentalto own agreements are available subject approval

Түгээмэл асуултуудын хэсэг

Q1 Is your equipment compatible with our existing conveyors stackers?
Our engineering team can conduct site audit design interface points ensure compatibility We provide transition chutes support structures integrate new plant into your current layout minimizing disruption installation time

Q2 What typical output gradations can achieved?
Final product sizing determined screen configuration post tertiary stage Most plants configured produce range products including coarse base material drainage aggregates finer fractions road sub base Typical specifications include mm mm mm mm single sized aggregates

Q3 How long does installation commissioning take?
For modular turnkey plant typical timeline weeks following site preparation foundation work This includes mechanical erection electrical connection dry testing wet commissioning operator training period supervised production run

Q4 What ongoing maintenance requirements should we expect?
Daily visual inspections lubrication weekly checks belt alignment tension Monthly inspections wear component thickness measurements Predictive maintenance based vibration analysis motor current monitoring recommended Detailed schedule provided operation manual

Q5 Та гүйцэтгэлийн баталгааг санал болгодог уу?
Yes we provide guaranteed minimum throughput capacity based agreed feed specification guaranteed maximum power consumption per ton processed Guarantees backed contractual performance test conducted after commissioning under stable operating conditions