1. PAINPOINT DRIVE NOLEING

Шаарыг зохицуулах нь бодит зардалтай байнгын түгжрэл юм. Та эдгээр үйл ажиллагааны сорилтуудтай тулгарч байна уу??
Их зогсолт & Засвар үйлчилгээний зардал: Frequent clogging and abrasive wear in standard crushers lead to unscheduled stops, excessive part replacement, and lost processing hours.
Inefficient Material Liberation: Inconsistent crushing fails to fully separate metal from slag, resulting in valuable ferrous recovery left in the waste stream and lost revenue.
Дамжуулах чадварын хязгаарлалт: An undersized or improperly configured slag crusher plant creates a backlog, stalling upstream steelmaking operations and downstream material handling.
Онцгой үйл ажиллагааны зардал: Excessive power consumption from inefficient crushing mechanisms and the laborintensive management of multiple, disparate units erode profit margins.
Чандруу & Дуу чимээний зохицуулалт: Uncontrolled particulate emissions and noise levels from crushing operations risk regulatory noncompliance and create unsafe workplace conditions.

Үйлдвэрийн менежерүүдийн асуулт тодорхой байна: how can you transform slag from a costly byproduct into a streamlined, profitable recovery operation while ensuring reliability and compliance?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A modern Slag Crusher Plant is a purposebuilt, integrated processing system designed for the efficient reduction and liberation of slag from steel mills, хайлуулах үйлдвэрүүд, болон цутгах үйлдвэрүүд. Its core function is to crush large slag lumps into finely graded aggregate, maximizing the recovery of entrapped metallic content.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Том хэмжээний шаар тэжээл (1000 мм хүртэл) is reduced by a heavyduty jaw crusher or impactor capable of handling highabrasion material.
2. Соронзон тусгаарлалт: Initial recovery of liberated metallic pieces via suspended or drum magnets integrated into the conveyor system.
3. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Further size reduction via cone crushers or impactors to ensure complete metalslag liberation.
4. Дэлгэц авах & Final Separation: Material is classified by vibratory screens; oversize дахин эргэлтэнд байна, while correctly sized aggregate passes under additional magnetic separators for final metal extraction.
5. Stockpiling/Transport: Cleaned slag aggregate is conveyed to stockpiles for sale or reuse; recovered metal is collected for recycling.

Хэрэглээний хамрах хүрээ: Гангийн нэгдсэн үйлдвэрүүдэд тохиромжтой, минимум тээрэм, зэс хайлуулах үйлдвэрүүд, and ferrous/nonferrous foundries. Домен зууханд зориулагдсан (BF) шаар, ган зуухны шаар, and similar metallurgical byproducts.

Хувьсгал: Not designed for primary ore processing or extremely hard, nonmetallic minerals. Feed size and composition must be evaluated against plant design specifications.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хацарт бутлуур | Техникийн үндэслэл: Манганы ган эрүү нь оновчтой хазах өнцөгтэй | Үйл ажиллагааны ашиг тус: Том бариултай, irregular slag lumps without bridging; хэт элэгдэлд тэсвэртэй | ROI нөлөө: Анхан шатны зогсолтыг хүртэл бууруулна 40%, lowering maintenance labor and parts costs.

Соронзон тусгаарлах нэгдсэн систем | Техникийн үндэслэл: Multiple stages of electro/permanent magnets at critical transfer points | Үйл ажиллагааны ашиг тус: Maximizes ferrous metal recovery directly during material flow | ROI нөлөө: Increases metal yield revenue by capturing an additional 515% of residual ferrous content often missed in singlestage systems.

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Automated process control with load monitoring and fault diagnostics | Үйл ажиллагааны ашиг тус: Enables singleoperator oversight of entire crushing circuit; prevents equipment damage due to overloads | ROI нөлөө: Lowers manpower requirements and eliminates costly motor/gear failures due to tramp metal or blockages.

Элэгдэлд тэсвэртэй дамжуулах хэлхээ | Техникийн үндэслэл: AR400 ган доторлогоо, нөлөөллийн ор, and sealedforlife bearings on conveyors | Үйл ажиллагааны ашиг тус: Dramatically extends belt and component life in highwear transfer zones | ROI нөлөө: Cuts annual conveyor maintenance costs by an average of 30% compared to standard systems.

Тоос дарах & Хамгаалалт | Техникийн үндэслэл: Pressurized water spray nozzles at crusher inlets/vibrating screens with enclosure panels | Үйл ажиллагааны ашиг тус: Агаар дахь тоосонцорыг эх үүсвэр дээр нь үр дүнтэй хянадаг | ROI нөлөө: Ensures environmental compliance avoids fines reduces housekeeping labor protects worker health.

Модульчлагдсан SkidMounted дизайн (Сайн дурын) | Техникийн үндэслэл: Preassembled modules on structural skids| Үйл ажиллагааны ашиг тус: Significantly reduces onsite civil work installation time commissioning period| ROI Impact Cuts total project installation costs by up to 25% gets your operation generating revenue weeks faster

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт шийдэл | Манай шаар бутлуурын үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Металлын нөхөн сэргээх хурд | Singlestage magnetic separation after primary crush. | Multistage magnetic separation before after each crushing stage.| +1218% илүү их металл олж авсан |
| Liner Wear Life (Чухал)| Standard manganese jaws replaced every 46 сар.| Proprietary alloy composition heat treatment.| +6080% үйлчилгээний хугацааг уртасгасан |
| Системийн ажиллах цагийн хүртээмж| ~80%, factoring in unplanned stops for clearing cleaning.| >92%, achieved via robust design automated protection.| +15% бүтээмжтэй цагийг нэмэгдүүлэх |
| Нэг тонн эрчим хүчний хэрэглээ| Fixedspeed drives across all motors.| Configured with variable frequency drives (Vfds) on feeders conveyors.| 1015% бага эрчим хүчний зардал |
| Суурилуулах & Ашиглалтанд оруулах| 812 weeks field assembly wiring.| 46 weeks for skidmounted modular plants.| ~50% илүү хурдан байршуулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 50 TPH хэтэрсэн 300 TPH дамжуулах чадвар.
Уургийн хэмжээ: 1000мм хүртэл ирмэгийн урттай бөөн шаарыг хүлээн авна.
Эцсийн бүтээгдэхүүний хэмжээ: Adjustable output from 20mm to 50mm based on screen configuration.
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал -аас 150 кВт 800 kW depending on plant size; supplied at 415V/50Hz or customized voltage/frequency.
Үндсэн материалын үзүүлэлтүүд:
Crusher Jaws/Liners: Дээд зэрэглэлийн манганы ган / HighChrome Iron Alloy
Chassis/Skids: Хүнд даацын бүтцийн ган (IS 2062)
Туузан дамжуулагч: Minimum EP400/3 with abrasionresistant top cover
Физик хэмжээсүүд (for typical 100 TPH skid plant): Ойролцоох. Length 25m x Width 8m x Height 6m (тэжээлийн бункерээс бусад).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 10°C to +45°C dustladen environments includes provisions for dust extraction system connection

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Plant Blast Furnace Slag Processing Challenge Significant downtime on aging primary crusher causing upstream BF granulation pit overflow inconsistent product size affecting sales Solution Replacement with a turnkey Slag Crusher Plant featuring heavyduty primary impactor multistage magnetic separation automated control Results Achieved consistent throughput of120 TPH product sizing within spec increased metal recovery by15 tons per month eliminated unplanned downtime events

MiniMill Electric Arc Furnace (EAF) Slag Challenge Need for compact footprint solution limited space high dust generation creating compliance issues manual handling was laborintensive Solution Installation of a modular skidmounted Slag Crusher Plant with integrated dust suppression enclosures Results Plant operational within5 weeks of delivery dust emissions reduced below permissible exposure limits(PEL) labor requirement cut from3 shifts to1 shift oversight

Copper Smelter Slag Recovery Challenge Processing complex slag containing residual copper matte requiring careful handling achieve specific granulometry for further mineral processing Solution Customdesigned Slag Crusher Plant with specialized liner alloys slower crushing speeds minimize fines generation enhanced ventilation at transfer points Results Optimized particle size distribution increased copper concentrate grade in downstream flotation circuit improved working environment through better dust control

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Манай шаар бутлуурын үйлдвэрүүд гурван үндсэн шатлалтай:

1. Standard Configuration A costeffective solution covering core crushing screening basic magnetic separation ideal for welldefined consistent feed materials
2 Advanced Configuration Includes multistage VFDs advanced PLC automation highergrade wear materials recommended for maximum uptime complex feed
3 Custom Engineered Solutions Tailored layouts special material handling requirements integration with existing granulation or sorting systems

Optional Features Upgrades include:
• Metal Detectors NonFerrous Recovery Systems(Eddy Current Separators)
• Advanced Baghouse Dust Collection Systems
• Remote Monitoring IoT Data Logging Packages
• Extended Warranty Coverage Critical Components

Service Support We offer comprehensive packages:
• Annual Maintenance Contracts(AMC)with scheduled inspections parts discounts
• OnDemand Field Service Technician Support
• Wear Parts Kits ensuring optimal inventory levels

Financing Options Available through partner institutions include:
• Equipment Leasing Structures
• Term Loans
• RenttoOwn Programs

Request a detailed quotation based on your specific annual tonnage feed characteristics site layout required final product specifications

FAQ – SLAG CRUSHER PLANT SOLUTIONS

Q1 What are the key factors determining the right capacity size?
The primary factors are your daily monthly slag generation volume required final product size needed metallic recovery rate A detailed analysis of your feedstock including lump size distribution hardness metallic content ensures correct sizing

Q2 How does this plant integrate with our existing material handling system?
Our engineering team will review your current conveyor layouts feed discharge points We design transition hoppers chutes interface conveyors ensure seamless integration minimal disruption during installation Electrical controls can be adapted match your existing PLC network protocols

Q3 What is the expected operational lifespan major components?
With proper maintenance industry data shows core structural components last15+ years Major crushers screens have10+ year design life Wear parts like jaw liners impact hammers screen meshes are consumables their lifespan depends directly on throughput material abrasiveness typically ranging from6 months24 months

Q4 Та гүйцэтгэлийн баталгаа өгч чадах уу?
Yes Our proposals include guaranteed minimum throughput capacity under defined conditions guaranteed final product gradation We stand behind our equipment performance these metrics are contractually stipulated based on preagreed feedstock samples analysis

Q5 What does typical installation commissioning involve?
For skidmounted plants it involves site preparation foundation bolting electrical power cable connection For stationary plants it includes more extensive civil work Our team provides supervision commissioning support operator training We manage the process until plant acceptance signoff