H1: HighCapacity Sand and Gravel Classifying Tanks | Precision Separation for Maximum Yield

1. PAINPOINT DRIVE NOLEING

Are inconsistent product specs and lost fines eroding your profit margins? In sand and gravel production, inefficient material classification directly impacts your bottom line. Үйл ажиллагааны нийтлэг бэрхшээлүүд орно:
Product Contamination: Inadequate separation of sand fractions leading to offspec material, causing load rejections and diminishing your brand’s reliability.
Yield Loss: Шалтгаална, хамаарна 15% of valuable fine sand can be lost to settling ponds or waste piles due to imprecise classification, representing significant revenue left unrecovered.
Өндөр ус & Эрчим хүчний хэрэглээ: Inefficient, highvolume water usage increases pumping costs and complicates water management, while oversized pumps drive unnecessary energy expenses.
Frequent Downtime: Congestion and sand buildup in classifiers require regular shutdowns for manual cleaning and adjustment, reducing available operating hours.

How do you increase the precision of your sand products while simultaneously reducing water usage and recovering more saleable material? The solution lies in moving beyond basic settling pits to engineered hydraulic classification.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Advanced Hydraulic Classifying Tank is a controlledcurrent separation system designed for the highvolume, efficient sorting of sand and fine aggregates by particle size and specific gravity. It replaces or augments traditional methods like screw classifiers or simple settling basins.

Үйл ажиллагааны ажлын урсгал:
1. Slurry Introduction: A sandwater slurry is evenly distributed across the full width of the tank inlet box.
2. Controlled Settling: As material flows horizontally through the tank, particles settle into multiple collection hoppers based on their settling rate—finer particles travel further, coarser particles settle first.
3. Product Extraction: Precisely adjusted valves on each hopper allow for the continuous extraction of up to four distinct, specgrade sand products (жишээ нь e., coarse concrete sand, fine masonry sand).
4. Overflow Management: Ultrafine silt and clay particles remain suspended, reporting to the effluent overflow for further processing or discharge.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Washing plants producing multiple spec sands; sites with variable feed material; operations focused on fines recovery; projects requiring precise cut points between 100 mesh and 1/4".
Хувьсгал: Not a dewatering device—extracted sands require further dewatering (жишээ нь e., on a dewatering screen). Primary crushing and scrubbing must be completed upstream.

3. ҮНДСЭН ОНЦЛОГ

Manifold Feed Distributor | Техникийн үндэслэл: Laminar flow engineering | Үйл ажиллагааны ашиг тус: Ensures even slurry distribution across the entire tank width, preventing shortcircuiting and ensuring consistent classification across all hoppers. | ROI нөлөө: Eliminates product banding, ensuring every ton meets specification and reducing reprocessing.

Modular Hopper Design | Техникийн үндэслэл: Discrete settlement zones with independent discharge gates | Үйл ажиллагааны ашиг тус: Operators can adjust gate openings to control the cut point and volume of each product fraction in realtime based on feed changes. | ROI нөлөө: Maximizes yield by allowing precise tuning for changing market demands or feed stockpile variations.

CorrosionResistant Liners | Техникийн үндэслэл: Abrasionresistant steel or polyurethane lining at highwear points | Үйл ажиллагааны ашиг тус: Dramatically extends service life in critical wear zones compared to unlined carbon steel, reducing maintenance frequency. | ROI нөлөө: Lowers longterm operating costs by extending time between liner replacements by up to 3x.

LowProfile, HighCapacity Design | Техникийн үндэслэл: Optimized tank geometry for gravity flow | Үйл ажиллагааны ашиг тус: Requires less static head pressure than deep cone classifiers, allowing integration with existing pump systems and reducing overall plant height requirements. | ROI нөлөө: Lowers initial installation costs and simplifies retrofit into existing plant layouts.

Fines Recovery Baffle System | Техникийн үндэслэл: Hydraulic current control baffles | Үйл ажиллагааны ашиг тус: Promotes retention of difficulttocapture 70200 mesh fines within the product hoppers before they report to overflow. | ROI нөлөө: Directly increases recoverable product yield by capturing valuable fines previously lost.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Screw Classifier/Basin) | Our Classifying Tank Solution | Давуу тал |
| : | : | : | : |
| Торгууль (100200 шүүр) Сэргээх хувь | Ихэвчлэн 5070% loss to overflow | Consistent recovery >85% into product stream| +3040% yield improvement |
| Боловсруулсан тонн тутамд усны хэрэглээ| 100150 галлон/тонн (recirculating) | 7090 галлон/тонн (recirculating) |30% water volume required |
| Product Specification Consistency| Variable due to feed surges & гарын авлагын тохируулга| Consistent grade with automated gate control| Reduces offspec material by ~25% |
| Засвар үйлчилгээний зогсолт (Жилийн)| 4060 hours for wear part replacement/cleanout| <20 hours with lined components & accessible gates| ~60% reduction in downtime |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас загварууд 50 TPH хэтэрсэн 500 TPH sand feed capacity.
Эрчим хүчний шаардлага: System typically relies on existing plant slurry pumps; no dedicated drive motors required.
Материалын үзүүлэлтүүд: Анхдагч бүтэц: ASTM A36 carbon steel. Highwear areas lined with AR400 steel (12mm) or replaceable polyurethane panels (25mm).
Физик хэмжээсүүд (Model CFT200): Уртын хэмжээ: 24 ft; Өргөн: 12 ft; Өндөрлөг: 8 ft; Жин (dry): ~18,000 lbs.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for outdoor installation; operates effectively in ambient temperatures from 20°F to +120°F (29°C-аас +49 °C хүртэл). Slurry temperature tolerance from 32°F to 95°F (0°C to 35°C).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Concrete Sand Producer Facing Market Expansion Challenge

Сорилт: A regional producer needed to separate its single "concrete sand" product into two distinct grades—a coarse ASTM C33 concrete sand and a finer masonry/blend sand—to access new contracts without major plant overhaul.
Хариу: Installation of a Model CFT150 Classifying Tank downstream of their existing wash screen.
Үр дүн: The operation now simultaneously produces two inspec products at a combined rate of 150 Цагдаа. Талбайн өгөгдөл нь a 22% increase in total sales revenue from the same deposit due to premium pricing on the masonry sand fraction.

Alluvial Gravel Pit with High Fines Loss Challenge

Сорилт: Significant volumes of profitable fine concrete sand (70100 шүүр) were being lost to settling ponds due to an overloaded screw classifier system, resulting in wasted resource and high pond dredging costs.
Хариу: Retrofitting a classifying tank as a primary classifier ahead of the existing screws, which were repurposed as dewatering units.
Үр дүн: Recovered an additional 25 TPH of saleable fine sand previously lost. This increased overall plant yield by approximately 12%, paying back the equipment investment in under one season while drastically reducing pond maintenance.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Solutions are configured based on capacity and material specifications.
Стандарт үүрэг: For consistent feeds under 150 Дунд зэргийн үрэлттэй TPH.
Хүнд даац: Өндөр тоннын үйл ажиллагаанд (>150 Цагдаа) or highly abrasive feeds featuring upgraded liners and gate assemblies.
Modular/Portable: Skidmounted units for lease/fleet operations requiring relocation.

Нэмэлт шинж чанарууд & Шинэчлэлтүүд: Automated gate actuators with PLC control interface; advanced urethane lining packages; camera monitoring systems for remote hopper level checks; custom manifold designs for unique feed conditions.

Үйлчилгээний багцууд: Extended warranty plans are available covering structural components against defects beyond standard terms.

Санхүүжилтийн сонголтууд:

Equipment Lease: Fixed monthly payments over terms ranging from three years up through seven years.

RentaltoOwn: A portion of monthly rental fees apply toward eventual purchase.

Traditional Financing: Secured loan options through our commercial lending partners.

All financing is subject to credit approval.