1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь элс, хайрганы ашгийн хэмжээг бууруулж байна.? Your processing plant faces relentless challenges: abrasive materials that rapidly degrade equipment, inconsistent feed material that bottlenecks production, and the constant pressure to meet specification while controlling energy consumption. How much revenue is lost each month to unscheduled maintenance on crushers and screens? What is the true cost of product inconsistency leading to rejected loads or price penalties? These operational hurdles demand a solution engineered for durability and precision. Зөв анхан шатны бутлах төхөөрөмж нь зөвхөн худалдан авалт биш юм; it is a strategic investment in plant reliability and longterm profitability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн Эрүүлийн тусламж serves as the critical first stage in sand, хайрга, боловсруулалтын үйлдвэрийг нэгтгэх. Engineered for highcapacity primary reduction of quarried rock, голын хайрга, ба нураах бетон, it transforms large feed material into manageable sizes for downstream screening and secondary crushing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Уурхайн карьер (ROQ) материал нь чичиргээт борц тэжээгч рүү ачаалагддаг (Vgff vgf), which bypasses fines and directs oversize to the crusher.
2. Шахалтын бутлах: Material enters the crushing chamber where a stationary jaw plate and a moving jaw plate create a powerful compressive force.
3. Хувцасны мини үнэлгээ: The rock is fractured until small enough to pass through the adjustable gap at the bottom, known as the closed side setting (Css).
4. Ахах: Crushed product is discharged onto the main plant conveyor for transport to subsequent processing stages.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Хатуу төлөө хамгийн тохиромжтой, боржин чулуу зэрэг зүлгүүрийн материал, урхи чулуу, and abrasive gravels. Highly effective in stationary plants and portable crushing setups.
Хувьсгал: Not suitable for sticky or highclay materials that may cause chamber packing. Maximum feed size is limited by the crusher's gape opening.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хүрээ & Гагнуурын стрессийг арилгах | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) гагнуурын дараах дулааны боловсруулалт бүхий оновчтой загвар | Үйл ажиллагааны ашиг тус: Циклийн ачааллын үед хүрээний ядаргааны хагарлыг арилгана, олон арван жилийн бүтцийн нэгдмэл байдлыг хангах | ROI нөлөө: Гамшигт хүрээний эвдрэлийн эрсдлийг бууруулдаг, үндсэн хөрөнгөө хамгаалах

Гүн бутлах танхим & Түрэмгий сэлгэх | Техникийн үндэслэл: Enhanced nip angle and longer crushing zone geometry | Үйл ажиллагааны ашиг тус: Increases capacity per stroke and improves particle shape by promoting interparticle crushing | ROI нөлөө: Higher throughput of inspec product directly increases tonsperhour revenue

Гидравлик солих тохируулгын систем | Техникийн үндэслэл: Integrated hydraulic ram replaces traditional mechanical shims | Үйл ажиллагааны ашиг тус: Allows operators to adjust the CSS safely in minutes for product size changes versus hours of downtime | ROI нөлөө: Minimizes nonrevenue generating downtime during changeovers, ургамлын уян хатан чанарыг сайжруулах

QuarryGrade эрүү үхдэг & Хацрын хавтан | Техникийн үндэслэл: Highstrength manganese steel alloy with optimized tooth profiles | Үйл ажиллагааны ашиг тус: Extended wear life in highly abrasive applications reduces changeout frequency | ROI нөлөө: Lowers costperton for wear parts and reduces labor hours dedicated to liner maintenance

Төвлөрсөн тослох цэг & Хүртээмжтэй дизайн | Техникийн үндэслэл: Lube lines routed to a single station with safetyguarded service points | Үйл ажиллагааны ашиг тус: Enables routine maintenance (тослох, шалгалтууд) to be performed quickly and safely without complex disassembly | ROI нөлөө: Promotes preventative maintenance adherence, preventing costly bearing failures and unplanned stops

VBelt Drive & Flywheel Momentum | Техникийн үндэслэл: Robust flywheel design stores energy on the return stroke of the jaw | Үйл ажиллагааны ашиг тус: Эрчим хүчний эрэлтийн оргил үеийг зөөлрүүлнэ, reducing stress on electric motors and drive components during crushing cycles | ROI нөлөө: Enhances electrical efficiency component longevity lowers longterm operating costs

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай Хацарт бутлуурын шийдэл баримтжуулсан давуу тал |
| : | : | : |
| Wear Life of Jaw Dies (Зүлгүүрийн боржин чулуу) | 120,000 150,000 tons per set Field data shows consistent wear life exceeding 180,000 tons per set Up to +20% сайжруулалт |
| CSS Adjustment Downtime (Механик vs. Гидравлик) ~46 hours for shim adjustment Documented average adjustment time of 3045 minutes Approx. 85% хугацааг багасгах |
| Эрчим хүч ердийн клуб (тонн тутамд кВт.ц) Материалаас хамаарч өөр өөр байдаг; baseline established Our models demonstrate up to an 8% reduction through chamber geometry & drive efficiency Up to 8% сайжруулалт |
| Ажиллах цагийн хүртээмж (Жилийн зорилт) Industry target ~9294% Designed for >95% availability through reliability engineering +23 хувь оноо |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 200 1,600 метр тонн/цаг (MTPH), тэжээлийн материал болон хаалттай хажуугийн тохиргооноос хамаарна.
Тэжээх (Гап): Ranges from 800mm x 500mm (32" x 20") to 1,500mm x 1,200mm (59" x 47").
Эрчим хүчний шаардлага: -аас цахилгаан мотор хөтөч 75 kw (100 Царгуур) нь 300 kw (400 Царгуур). All motors are NEMA premium efficiency rated.
Материалын үзүүлэлтүүд: Fabricated main frame from highgrade steel plate; jaw dies from premium manganese steel (14%,18%,22% Ээж); spherical roller bearings rated for heavy shock loads.
Физик хэмжээсүүд & Жин: Загвараас хамаарч өөр өөр байдаг; ойролцоогоор 3м х 2м-ээс 6м х 5м хүртэлх зайны хүрээ. Weights range from ~15,000 kg to over 70,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ: 25 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан (13°F-аас +113°F хүртэл). Dust sealing kits are standard for harsh environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

LargeScale Granite Quarry Operation Challenge:

Excessive downtime for jaw die changes every six weeks was bottlenecking primary production at a major aggregate producer’s flagship site.

Хариу:

Implementation of our heavyduty jaw crusher with proprietary jaw die profile metallurgy.

Үр дүн:

Wear life extended by approximately three weeks per cycle achieving over +22% more tons between changes This shift allowed alignment with quarterly maintenance schedules reducing annual planned stops by two full days

Portable Contract Crushing Business Challenge:

A mobile crushing contractor needed faster setup teardown times between diverse job sites including varying final product specifications requiring frequent CSS adjustments

Хариу:

Deployment of our portable jaw crusher plant featuring the hydraulic toggle adjustment system

Үр дүн:

CSS changeover time reduced from an average of four hours using manual shims to under forty minutes This enabled the contractor bid on more jobs requiring specific products increasing annual contract revenue by an estimated %

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our jaw crushers are offered in three primary tiers:

Стандарт үүргийн түвшин: For consistent lessabrasive materials Competitive pricing focused on essential reliability
Хүнд даацын түвшин (Recommended for Sand Gravel Mining): Includes all features listed above such as hydraulic toggle premium dies stressrelieved frame The optimal balance of performance durability
SuperDuty Tier: For extreme abrasion or very high tonnage applications Includes additional reinforcement specialized alloys

Optional features include automated lubrication systems motor starters variable frequency drives VFDs extended warranty packages Service agreements are available covering everything from scheduled inspections parts supply guaranteed response times Financing options include capital lease operating lease or loan structures tailored typical equipment lifecycle

8 Түгээмэл асуултууд

What is maximum recommended feed size for your jaw crushers
Feed size should not exceed % of the crusher’s gape width dimension measured top between jaws Specific guidance provided each model ensure optimal performance prevent bridging

Can these crushers handle recycled concrete asphalt RAP
Yes they are wellsuited processing demolition concrete clean rubble Asphalt RAP can processed but requires careful evaluation potential gumminess may recommend specific tooth profiles chamber cleaning options

How does hydraulic toggle system improve safety
It eliminates need personnel use manual tools pry bars insert heavy shims confined dangerous space around toggle area All adjustments performed remotely control station significantly reducing injury risk

What typical delivery lead time after order placement
For standard heavyduty models lead time averages weeks Custom configurations superduty units may require longer lead times detailed project schedule provided upon application review

Та гүйцэтгэлийн баталгааг санал болгодог уу
Yes we provide guaranteed minimum capacity wear rates based your specific feed material analysis These are formalized purchase agreement following laboratory testing sample material