1. PAINPOINT DRIVE NOLEING

Are you managing sand and gravel extraction with equipment that struggles to keep pace? Operational bottlenecks in material processing directly impact your bottom line through lost production, excessive maintenance, and inconsistent product quality. Нийтлэг бэрхшээлүүд орно:

Элэгдлээс үүдэлтэй их зогсолт: Constant abrasion from silica sand and aggregate rapidly degrades standard components, байнга болоход хүргэдэг, unplanned stops for liner changes or crusher maintenance.
Үр ашиггүй материалын ангилал: Inaccurate screening and separation results in offspec product, forcing reprocessing that consumes energy and reduces your marketable yield.
Хэт их торгууль бий болгох: Overcrushing or improper processing creates an excess of fine particulate, diminishing the volume of highvalue coarse aggregate and creating waste management issues.
Inflexible Production Flow: Fixedconfiguration plants cannot easily adapt to varying feed material hardness or shifts in market demand for different aggregate sizes.

Is your operation sacrificing profitability to these persistent issues? The solution lies not just in a machine, but in a precisionengineered system designed for the specific demands of sand gravel mining.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн [Таны компанийн нэр] Өндөр хүчин чадалтай элс & Хайрга боловсруулах үйлдвэр модуль юм, stationary crushing and screening system engineered for highvolume aggregate production. It is designed for operators requiring consistent output of specification sand, вандуйн хайрга, and coarse aggregate from pitrun material.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Pitrun material is fed into a robust primary jaw crusher for initial size reduction.
2. Хоёрдогч бутлах & Дэлгэц авах: Material is conveyed to a cone crusher for further refinement, then screened to separate coarse aggregate.
3. Гуравдагч боловсруулалт & Угаах: Remaining material is routed through a vertical shaft impact (Бүгд) crusher for optimal sand shaping and fines generation control, with optional integrated log washers or sand screws for cleaning.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for medium to largescale quarry operations producing construction aggregates (concrete/ asphalt), industrial silica sand, and drainage materials. Effective on limestone, боржин чулуу, and river rock deposits.
Хувьсгал: Not suitable for highly consolidated igneous rock without upstream blasting. Maximum feed size is determined by primary crusher model. Integrated washing requires a consistent water supply and slurry management plan.

3. ҮНДСЭН ОНЦЛОГ

PolyCeramic Composite Liners | Техникийн үндэслэл: Fusionbonded alumina ceramic inserts within a steel matrix | Үйл ажиллагааны ашиг тус: Outlasts standard manganese steel by 35x in highabrasion zones like crusher chambers and feed chutes | ROI нөлөө: Reduces liner replacement downtime by up to 60% жил бүр, directly lowering parts inventory and labor costs.

Adaptive Crushing Chamber Automation | Техникийн үндэслэл: Hydroset CSS adjustment with realtime pressure monitoring | Үйл ажиллагааны ашиг тус: Операторуудад хаалттай талын тохиргоог тохируулах боломжийг олгоно (Css) under load to optimize product gradation without stopping production | ROI нөлөө: Enables rapid response to feed variation, improving yield of target product sizes by an estimated 1520%.

MultiFrequency Screening Deck | Техникийн үндэслэл: Independently driven screen decks with variablefrequency drives (Vfds) | Үйл ажиллагааны ашиг тус: Allows precise tuning of vibration amplitude and frequency for different deck materials (арьс хусах, middle, bottom) to prevent blinding and improve separation efficiency | ROI нөлөө: Increases screening throughput accuracy by up to 30%, reducing recirculation load and energy waste.

Төвлөрсөн тос & Тосолгооны систем | Техникийн үндэслэл: Автоматжуулсан, programmable lubrication pump serving all major bearing points | Үйл ажиллагааны ашиг тус: Ensures critical bearings receive correct lubrication intervals and volumes without manual intervention | ROI нөлөө: Холхивчийн ашиглалтын хугацааг хүртэл уртасгана 40% and prevents costly failures that cause extended downtime.

Модульчлагдсан конвейер & Walkway Design | Техникийн үндэслэл: Стандартчилсан бүрэлдэхүүн хэсгүүдтэй боолттой хэсгүүд | Үйл ажиллагааны ашиг тус: Сайтын суулгацыг хялбаршуулдаг, ирээдүйн үйлдвэрийн дахин тохируулга, or relocation with minimal cutting or welding required | ROI нөлөө: Суулгах хугацааг ойролцоогоор багасгадаг 25% and lowers future expansion costs through component reuse.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Our Sand Gravel Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Life in VSI Crusher | 400 600 ажиллах цаг | 1,800 2,200 ажиллах цаг | +300% |
| Скрининг үр ашиг (Нарийвчлал) | ~85% on fine mesh decks| Consistently above 92% on fine mesh decks| +8% |
| Нэг кВт/ц тонн (Эрчим хүчний зардал)| Өргөн хүрээтэй; суурь = 100%| Field data shows average improvement of ~18%| +18% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Гол бүрэлдэхүүн хэсгүүд| ~1200 цаг| Documented MTBF exceeding 2,000 цаг| +67% |
| Суулгах/дахин тохируулах хугацаа (Modular Plants)| Fixed foundation required; relocation takes weeks.| Modular design allows relocation in days.| Time savings of ~70% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын үнэлгээ: -аас тохируулах боломжтой 200 нь 800 цаг тутамд тонн (Цагдаа), depending on model selection and feed material.
Эрчим хүчний шаардлага: Primary plant drive requires a total connected power of 350 800 kw. Options for dieselelectric genset or grid connection.
Материалын үзүүлэлтүүд: Primary structural components use hightensile T1 steel; wear surfaces utilize AR400 steel or polyceramic composites; screen cloths are highcarbon oiltempered or polyurethane.
Физик хэмжээсүүд (Ердийн тохиргоо): Footprint approximately 40m L x 20m W x 15m H. Модульчлагдсан загвар нь зохион байгуулалтад уян хатан дасан зохицох боломжийг олгодог.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for continuous operation in temperatures from 20°C to +45°C. Тоос дарах системийг стандарт болгон оруулсан; sound enclosures available as an option.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Regional Aggregate Supplier & Concrete Producer

Сорилт: Needed consistent production of both ASTM C33 concrete sand and multiple coarse aggregate sizes from highly variable pitrun gravel. Existing plant produced excessive fines and required constant manual CSS adjustment.
Хариу: Implementation of our Model SG450 plant featuring the Adaptive Crushing Chamber Automation and MultiFrequency Screening Deck.
Үр дүн: Achieved a stabilized yield meeting all spec fractions simultaneously. Торгуулийн хэмжээ багассан 22%. Plant output became predictable, allowing accurate batching forecasts for their concrete division.

Sand Mining Operation

Сорилт: Severe wear costs on tertiary crusher components were eroding margins on specialty silica sand products. Downtime every six weeks for liner replacement was unacceptable.
Хариу: Retrofitted existing circuit with our tertiary VSI crusher equipped with PolyCeramic Composite Liners.
Үр дүн: Liner life extended to over five months of continuous operation. Annual maintenance downtime decreased by over 400 цаг, increasing available production time equivalent to $180k in additional revenue at capacity.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our sand gravel mining plants are offered in three primary tiers:

1. Үндсэн тохиргооны түвшин ($850k $1.5M): Includes primary crushing module, secondary cone crusher core screening module with basic conveyors ideal for operations focused on road base aggregates
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