1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь элс, хайрганы ашгийн хэмжээг бууруулж байна.? Commercial operators consistently face critical challenges: inefficient material classification leading to product rejection, excessive wear from abrasive feed, боловсруулсан тонн тутамд эрчим хүчний зарцуулалт өндөр, and unplanned maintenance halting entire production lines. Эдгээр асуудлууд нь таны орлогод шууд нөлөөлдөг. How can you increase throughput without expanding your footprint? What solutions exist to reduce the total cost of ownership for your core processing equipment? Is your current operation optimized for the varying feed conditions typical in aggregate mining? The answer lies not just in equipment, but in precisionengineered systems designed for the specific demands of sand gravel mining.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү бүтээгдэхүүний шугам нь хүнд даацыг багтаадаг Sand Gravel Mining Screens, specifically highfrequency vibrating screens and trommel screens engineered for classification, арьс хусах, and dewatering in aggregate processing plants. The operational workflow is streamlined: 1) Feed material is uniformly distributed onto the screen deck; 2) Өндөр давтамж, lowamplitude vibration stratifies and conveys material; 3) Precise aperture sizing separates particles into specified aggregates (жишээ нь e., хэт том, бүтээгдэхүүн, нарийн торгог); 4) Sized fractions are discharged onto designated conveyors. This equipment is applied in primary screening after crushing, final product sizing, and washing/scrubbing circuits. It is not designed as a standalone crusher or for extremeduty slag or metallic ore processing without specific configuration.

3. ҮНДСЭН ОНЦЛОГ

Patented NonBlind Mesh System | Техникийн үндэслэл: Multitensioned, interlocked polyurethane screen panels with reinforced apertures | Үйл ажиллагааны ашиг тус: Dramatically reduces pegging and blinding from moist, claybound materials, тогтвортой нэвтрүүлэх чадварыг хадгалах | ROI нөлөө: Талбайн өгөгдөл нь a хүртэл харагдана 40% reduction in screen changeout downtime and a 15% increase in effective screening area utilization.

Modular Deck Vibration System | Техникийн үндэслэл: Independently driven, externally mounted vibration motors per deck section | Үйл ажиллагааны ашиг тус: Allows for adjustable stroke and frequency on individual decks to handle varying material profiles within a single machine | ROI нөлөө: Enables processing of blended feeds without performance loss, improving yield by an average of 812% as per industry testing.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Bolton wear liners manufactured from AR400 steel at all critical contact points | Үйл ажиллагааны ашиг тус: Үндсэн хүрээний бүтцийг зүлгүүрийн элэгдэлээс хамгаална, extending the structural life of the equipment by years | ROI нөлөө: Eliminates costly frame repair or replacement, reducing lifetime capital expenditure by a documented 25%.

Төвлөрсөн тослох & Нөхцөл байдлыг хянах цэгүүд | Техникийн үндэслэл: Manifolded lubrication lines leading to all major bearing points with integrated sensor ports | Үйл ажиллагааны ашиг тус: Your maintenance team can perform routine servicing safely and in minutes rather than hours | ROI нөлөө: Reduces scheduled maintenance windows by 60% and provides data for predictive maintenance, avoiding catastrophic bearing failures.

LowProfile, HighStrength Side Plate Design | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)optimized steel plates with reinforced crossmembers | Үйл ажиллагааны ашиг тус: Provides exceptional structural integrity for highcapacity loads while minimizing overall machine height for easier integration into existing plants | ROI нөлөө: Lowers installation costs and simplifies feed hopper design.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Our Sand Gravel Mining Screen Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Дэлгэцийн самбарын ашиглалтын хугацаа (Зүлгүүрийн хайрга) | 450 600 Цаг | 850 1100 Цаг | +89% |
| Боловсруулсан тонн тутамд эрчим хүчний хэрэглээ | ~0.45 kWh/t | ~0.33 kWh/t | 27% |
| Засвар үйлчилгээний хоорондох дундаж хугацаа (Vibrating Unit) | 1,200 Цаг | 2,000 Цаг | +67% |
| Скрининг үр ашиг (for 5mm separation) | 8892% Бүтээмж| Тогтвортой >95% Бүтээмж| +57 Хувийн оноо |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал/Үнэлгээ: Models range from 200 нь 1,200 метр тонн/цаг (Цагдаа), depending on aperture size and material density.
Эрчим хүчний шаардлага: -аас цахилгаан мотор хөдөлдөг 15 кВт 55 чичиргээний нэгж тутамд кВт; plantstandard threephase power.
Материалын үзүүлэлтүүд: Mainframe constructed from highyield strength carbon steel; side plates are 20mm minimum thickness; screen panels available in polyurethane, резин, эсвэл нэхмэл утас.
Физик хэмжээсүүд: Typical footprint ranges from (Дээд)6м x (Үнэр)2.5м x (Х)1.8м хүртэл (Дээд)10м x (Үнэр)3.5м x (Х)2.5м.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; тоосны хамгаалалттай холхивч; IP65 rating on vibration motor enclosures.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Aggregate Producer – Variable Feed Composition Challenge |
Сорилт: A large pit operation faced constant yield fluctuations due to natural variance in clay content within the deposit, leading to frequent screen blinding and offspec product.
Хариу: Implementation of our highfrequency screens with nonblind polyurethane panels and adjustable deck vibration.
Үр дүн: Скрининг үр ашиг нь тогтворжсон >96%, eliminating product rejection due to sizing. Жилийн үйлдвэрлэл тооцоогоор өссөн 18,000 tons without additional crushing capacity.

Portable Crushing & Screening Contractor |
Сорилт: Rapid setup/teardown times were critical for profitability, but traditional screens required complex anchoring and alignment.
Хариу: Deployment of a prewired, skidmounted screening plant featuring our lowprofile screen with integrated jacking legs.
Үр дүн: Plant mobilization time reduced from 8 цаг хүртэл 3 hours per site. The robust design also reduced structural fatigue failures by over 70% жил бүр.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our sand gravel mining screens are offered in three primary tiers:
1. Стандарт үүрэг: For consistent feed material <500 TPH хүчин чадал.
2. Хүнд даац: Өндөр тоннын үйл ажиллагаанд (>500 Цагдаа) or highly abrasive feeds; includes full abrasion package.
3. Modular Skid Plant: Fully integrated screening station with feed conveyor and discharge conveyors.

Optional features include dust encapsulation covers , spray bar systems for washing applications , and advanced vibration monitoring sensors . We offer comprehensive service packages from basic preventative maintenance plans to fullsite operational support . Санхүүжилтийн сонголтуудад түншүүдээр дамжуулан тоног төхөөрөмжийн түрээс орно , milestonebased project financing , and rentaltoown structures to aid cash flow management.

8.Түгээмэл асуултууд

Q1: Is this equipment compatible with our existing crushing plant layout?
A1: Манай инженерийн баг зураг төсөл шалгах үйлчилгээ үзүүлдэг. The modular design allows adaptation to most standard conveyor heights and feed arrangements.

Q2: Бидний үйл ажиллагааны хөдөлмөрийн хэрэгцээнд ямар нөлөө үзүүлэх нь юу вэ?
А2: The automated lubrication system reduces manual greasing labor by approximately two hours daily per screen unit.

Q3: How does the pricing compare to refurbishing our current screens?
A3: While upfront capital differs casebycase , total cost analysis over a fiveyear period typically shows a net saving due to reduced downtime , бага эрчим хүчний хэрэглээ , minimal structural repairs , which often outweighs refurbishment costs repeated multiple times .

4-р улирал:What lead times can we expect on a new unit?
A4 Lead times vary by model complexity Standard Duty units are typically available within weeks while fully customized Heavy Duty or skid mounted plants require week manufacturing schedules

Q5 Do you provide wear parts for other OEMs' equipment ?
A5 Yes we manufacture compatible high performance screen panels tensioning systems wear liners designed as direct replacements often offering superior lifespan

Q6 What training is provided for our operations team ?
A6 We include comprehensive onsite commissioning training covering operation routine inspection safety procedures troubleshooting guides

Q7 Can you assist with environmental compliance related noise dust ?
A7 All units are designed meet common regulatory thresholds Optional enclosures spray systems further mitigate emissions specific site requirements