1. PAINPOINT DRIVE NOLEING

Чулууны ил уурхайн бутлах үйлдвэрийг удирдах нь гарцыг тэнцвэржүүлэхийн тулд тогтмол дарамт шахалт шаарддаг, зардал, болон дагаж мөрдөх. Та эдгээр байнгын үйл ажиллагааны сорилтуудтай тулгарч байна уу??

Зохицуулалтын унтрах эрсдэл: Noncompliant components in machinery can lead to failed audits, product embargoes, or costly retrofits, directly impacting your supply chain and project timelines.
Төлөвлөөгүй сул зогсолтын зардал: The failure of a nonspecialized bearing or motor in a highvibration, highparticulate environment can halt your entire primary crushing line, үйлдвэрлэл, хөдөлмөрийн алдагдалд цагт хэдэн мянган.
Тогтворгүй дүүргэгчийн чанар: Fluctuations in feed size or unreliable crushing chamber performance result in offspec product, increasing waste and reducing the market value of your output.
High LongTerm Maintenance Burden: Equipment not engineered for continuous mineral processing demands frequent part replacements, driving up your total cost of ownership through both parts and labor.

How do you select a crushing plant that is built for relentless operation while proactively meeting stringent environmental material regulations? The solution lies in purposebuilt engineering from the component level upward.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The ROHS Compliant Stone Quarry Crushing Plant is a stationary or semimobile aggregate production system engineered for primary and secondary reduction of granite, сагссах, шохойн чулуу, болон бусад зүлгүүрийн дүүргэгч. It is designed with compliance and durability as foundational principles.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Dump feed is received into a ROHScompliant vibrating grizzly feeder, which scalps fines and directs oversize material to the jaw crusher.
2. Хоёрдогч бутлах & Дэлгэц авах: Crushed material from the primary crusher is conveyed to a cone or impact crusher for further size reduction. Product is then classified via vibrating screens.
3. Эргэлтийн эргэлт & Хувьцаа: Oversize material is recirculated back into the secondary crusher (хаалттай хэлхээний дизайн), while correctly sized aggregates are conveyed to designated stockpiles.

Хэрэглээний хамрах хүрээ: Барилгын дүүргэгч үйлдвэрлэдэг дунд болон том хэмжээний карьерын үйл ажиллагаанд тохиромжтой (бетон, барагшин, замын Засгийн). Suitable for greenfield sites and legacy plant upgrades where material compliance is critical.

Хувьсгал: Not designed for metallic ore processing or recycling applications with high volumes of ferrous contamination. Maximum feed size and hardness are constrained by the modelspecific primary crusher selection.

3. ҮНДСЭН ОНЦЛОГ

ROHS нийцтэй бүрэлдэхүүн хэсгүүдийн интеграци | Техникийн үндэслэл: Хязгаарлагдмал бодисыг устгах (Pb, Ыг, CD, гэх мэт.) цахилгаан эд ангиудад, утас, coatings, болон тосолгооны материал | Үйл ажиллагааны ашиг тус: Guarantees compliance with international environmental directives for machinery sold and operated in regulated markets | ROI нөлөө: Eliminates risk of noncompliance fines, facilitates smoother export of endproduct aggregates, and futureproofs your capital investment.

HeavyDuty Crusher Geometry | Техникийн үндэслэл: Optimized nip angles and crushing chamber profiles based on Finite Element Analysis (FEA) | Үйл ажиллагааны ашиг тус: Delivers consistent product gradation with reduced slabby or elongated particles | ROI нөлөө: Increases yield of premiumgrade aggregate by an estimated 815%, enhancing product value.

Төвлөрсөн тослох & Filtration System | Техникийн үндэслэл: Automated lubrication circuits with particulate filtration for all major bearing points | Үйл ажиллагааны ашиг тус: Extends bearing service life in highdust environments; reduces manual maintenance exposure | ROI нөлөө: Талбайн өгөгдөл нь a 3040% холхивчтой холбоотой эвдрэлийг бууруулах, эд ангиудын бараа материалын зардлыг бууруулах.

Advanced Vibration Dampening Mounting | Техникийн үндэслэл: Isolated motor mounts and crusher bases using highdurometer elastomers | Үйл ажиллагааны ашиг тус: Minimizes vibrational stress transmitted to structural frames and electrical systems | ROI нөлөө: Reduces structural fatigue cracking and electrical connection failures, decreasing longterm structural repair costs.

Intelligent Process Monitoring (IPM) | Техникийн үндэслэл: PLCbased system tracking power draw, дамжуулах хурд, and operational hours | Үйл ажиллагааны ашиг тус: Provides actionable data for predictive maintenance scheduling and bottleneck identification | ROI нөлөө: Enables planned downtime versus unplanned stoppages; industry testing demonstrates up to 20% improvement in maintenance planning efficiency.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | ROHS Compliant Crushing Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Major Bearing) | ~2，000 Үйл ажиллагааны цаг| ~2，800 Үйл ажиллагааны цаг| +40% |
| Electrical System Compliance (for regulated markets)| Хэсэгчилсэн / Retrofit Required| Full System Compliance from Factory| 100% Compliance Assurance |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал (Кубийн индекс) Subject to feed material.| Variance up to 15% postliner wear| Variance maintained below 8% through full liner life| ~47% More Consistent Output |
| Өмчлөлийн нийт зардал (5Жилийн тооцоо)| Baseline Cost| 1015% Reduction Estimated| Direct Operational Savings |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 нь 800+ цаг тутамд тонн (Цагдаа), dependent on feed material hardness and final product size.
Эрчим хүчний шаардлага: Primary plant motors typically require 400690V，50/60Hz industrial power supply。 Total connected power ranges from 350kW to 800kW。
Материалын үзүүлэлтүүд: Crusher wear liners manufactured from Mn18 or Mn22 manganese steel。 Structural frames use S355JR grade steel with ROHScompliant paint systems。
Физик хэмжээсүүд (Typical Primary/Secondary Setup): Footprint approximately 35m L x 22m W x 15m H。 Хагас хөдөлгөөнт гулгуурын сонголтууд боломжтой。
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан。 Dust suppression system ready。 Enclosure ratings up to IP65 for electrical panels。

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын үйл ажиллагаа， Зүүн Өмнөд Ази | Сорилт： Need to supply ROHScompliant aggregates for an international infrastructure project， while reducing excessive downtime from electrical component failures in highhumidity conditions。｜ Шийдэл： Installation of a turnkey ROHS Compliant Crushing Plant， featuring fully sealed electrical systems， compliant wiring，and centralized corrosioninhibited greasing。｜ Үр дүн： Project passed all material compliance audits without issue。 Electricalrelated downtime decreased by over 60% эхний жилд， ensuring onschedule delivery。

Шохойн чулуу дүүргэгч үйлдвэрлэгч， European Union｜ Challenge： Facing escalating maintenance costs on an aging plant and upcoming regulatory inspections targeting restricted substances。｜ Шийдэл： Retrofit upgrade focusing on core crushing units with ROHScompliant drives， моторууд，and PLC controls， integrated into existing conveying infrastructure。｜ Үр дүн： Achieved full machinery compliance certification。 Predictive data from the new IPM system allowed a shift to conditionbased maintenance， reducing annual planned maintenance hours by an estimated 25%。

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал：
Үндсэн тохиргоо： Primary crushing stage with feeder， эрүүний сэтгэл，and basic discharge conveyor。
Standard Production Plant： Суурө + secondary crusher， screening deck，and basic dust suppression。
Turnkey ClosedCircuit Plant： Full system including advanced dust control， intelligent monitoring，and automated recirculation conveyor。

Нэмэлт шинж чанарууд： Advanced ceramic wear liners for highly abrasive stone； hybrid diesel/electric power module for remote sites； remote telematics package； дуу чимээг намжаах хаалтууд。

Үйлчилгээний багцууд：
Platinum： Төлөвлөсөн хяналт шалгалтыг багтаасан болно， parts discounting，and priority field service support。
алт： Covers scheduled inspections and remote monitoring support。
Хүрэл： Provides detailed operational manuals和onsite commissioning。

Санхүүжилтийн сонголтууд： Capital equipment leasing structures； projectbased financing；and tradein programs for qualifying legacy equipment are available through partnered financial institutions。

8. Түгээмэл асуултууд

Q1: Does ROHS compliance affect the mechanical durability or crushing performance of the plant？
A1: -Гүй / -битгий。 Compliance addresses the materials used in electrical components、утас、буддаг、болон тосолгооны материал。 The mechanical integrity、бутлуурын кинематик、and structural design adhere to—and often exceed—traditional heavyduty mining equipment standards。

Q2: Can we integrate this plant with our existing noncompliant conveyors和screens？
А2: Тиймээ。 The crushing plant can be supplied as a standalone compliant module。 Гэхдээ、for fullsite compliance、attention must be paid to the complete material handling chain during audit processes。

Q3: What is the typical implementation timeline from order commissioning？
A3: For a standard configuration、delivery is typically within 1624 долоо хоног。 Commissioning requires 23 weeks with our supervision depending on site readiness。 Retrofit projects have variable timelines based on scope。

Q4 How does the intelligent process monitoring system handle data？
A4 The IPM provides localized data logging on an onboard HMI screen。 Optional telematics allow secure remote access via web portal for performance tracking和maintenance alerts without integrating into your corporate IT network。

Q5 Are spare parts subject to longer lead times due to specialized compliant components？
A5 No Critical wear parts like crusher liners remain standard Our compliant electrical components are stocked within our global supply network ensuring parity with conventional part delivery schedules

Q6 What training is provided for our operations和maintenance teams？
A6 Comprehensive training is included covering safe operation routine maintenance procedures troubleshooting guidelines specific documentation review

Q7 Is there a performance guarantee offered？
A7 Yes We provide guaranteed throughput capacity based on agreed feed material specifications along with standard mechanical warranties Extended performance warranties are available under specific service agreements