1. PAINPOINT DRIVE NOLEING

Are you managing gold ore processing operations where equipment reliability, хүрээлэн буй орчинд засаглал, and total cost of ownership directly impact your bottom line? Нийтлэг бэрхшээлүүд орно:
Regulatory Shutdown Risk: Noncompliant machinery containing restricted substances (жишээ нь e., хар тугалга, cadmium, mercury) can lead to costly fines, import/export delays, and operational halts in regulated markets.
CorrosionInduced Downtime: Standard crusher components in aggressive sulphide or wet ore environments corrode prematurely, requiring frequent replacement and unplanned maintenance stops.
Contamination Concerns: Equipment materials that leach or shed particulates can complicate the leaching circuit and affect final gold recovery purity.
High Lifetime Cost: The true cost of a crusher isn't just the purchase price. It's the sum of energy consumption, liner wear rates, unscheduled maintenance labor, and lost processing time.

How do you specify crushing equipment that meets stringent international RoHS directives without compromising on durability or throughput for hard, abrasive gold ores? The solution requires an OEM factory engineered from the ground up for compliant performance.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our solution is a line of Primary and Secondary Jaw Crushers and Cone Crushers specifically engineered for RoHS Compliant Gold Ore Crushing. These machines are built in our OEM factory with full control over material sourcing and manufacturing processes to ensure global compliance.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Runofmine (Омын) gold ore is fed into a robust, RoHScompliant vibrating grizzly feeder.
2. Нийт хэмжээг бууруулах: Ore is crushed by a heavyduty jaw crusher utilizing compliant highmanganese steel jaws to achieve initial size reduction.
3. Хоёрдогч бутлах: Material is conveyed to a cone crusher for further reduction to optimal mill feed size (typically 25mm).
4. Ахах & Дамжуулах: Consistently sized ore is discharged onto conveyor systems with minimal dust generation for transport to the next processing stage.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for stationary or semimobile hard rock gold processing plants targeting EU and other regulated markets. Effective on quartz vein, sulphidebearing, and alluvial deposit ores.
Хувьсгал: Not designed as a standalone solution for entire mineral processing; functions as the core crushing module within a broader circuit. Maximum feed size and capacity are modeldependent.

3. ҮНДСЭН ОНЦЛОГ

RoHSCompliant Material Specification | Техникийн үндэслэл: Substitution of restricted substances (Pb, Cd, Ыг, Cr6+, PBBs/PBDEs) in electrical components, coatings, тээврийноор, and alloys. | Үйл ажиллагааны ашиг тус: Guarantees unimpeded shipment and operation in regulated jurisdictions, eliminating compliance audit failures. | ROI нөлөө: Avoids project delays/fines (often exceeding €50k per incident) and protects brand reputation for exportoriented operations.

CorrosionResistant Chamber Design | Техникийн үндэслэл: Use of specified stainless steels and composite polymer liners in nonwear areas prone to acid/sulphide attack. | Үйл ажиллагааны ашиг тус: Extends service intervals in wet or chemically aggressive ore conditions by reducing nonmechanical degradation. | ROI нөлөө: Reduces chamber inspection frequency by an estimated 3040%, lowering labor costs and increasing plant availability.

HighEfficiency Crushing Geometry | Техникийн үндэслэл: Optimized nip angle and crushing chamber profile based on discrete element modeling (DEM) for gold ore characteristics. | Үйл ажиллагааны ашиг тус: Increases throughput per kWh while producing a more consistent product size distribution for improved downstream grinding efficiency. | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 15% lower energy cost per tonne crushed compared to nonoptimized legacy designs.

Integrated Dust Suppression Porting | Техникийн үндэслэл: Preengineered ports for dry fog or water spray system integration at primary dust generation points. | Үйл ажиллагааны ашиг тус: Significantly reduces respirable silica dust at the source, improving site safety and meeting occupational health regulations. | ROI нөлөө: Lowers costs associated with standalone dust collection units and reduces housekeeping labor.

Modular Maintenance Design | Техникийн үндэслэл: Hydraulic adjustment & clearing systems combined with accessible service points for wear liners and key components.| Үйл ажиллагааны ашиг тус: Your maintenance crew can perform liner changes and clearing procedures faster and with reduced safety risk.| ROI нөлөө: Reduces typical liner change downtime by up to 25%, directly increasing annual operating hours.

OEM Factory Direct Quality Control | Техникийн үндэслэл: Complete vertical integration from metallurgical sourcing to final assembly under one certified quality management system (Исаа 9001).| Үйл ажиллагааны ашиг тус: Traceability of all components ensures consistent performance and simplifies aftermarket support.| ROI нөлөө: Eliminates quality variances from thirdparty assemblers, leading to longer mean time between failures (MTBF).

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт шийдэл | Our RoHS Compliant Gold Ore Crushing Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Compliance Documentation| Often relies on supplier certificates; may have gaps in full material disclosure.| Full material declaration dossier provided for each machine unit; traceable from our OEM factory.| Eliminates compliance risk (100% documentation coverage). |
| Liner Life in Abrasive Ore| Standard manganese steel liners.| Proprietary grade manganese steel with microalloying for workhardening properties.| Industry testing demonstrates 2030% longer liner life in comparable quartz gold ore. |
| Эрчим хүчний тусгай хэрэглээ| Varies based on design age; older crushers less efficient.| DEMoptimized chamber geometry paired with highefficiency drive systems.| Measured reduction of 1015% kWh per tonne of crushed product. |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| Subject to component supply chain variability.| Enhanced by controlled OEM manufacturing & preassembly validation testing.| Field data shows a consistent 15% improvement in MTBF over 5year tracking period. |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас 50 TPH pilot plant models up to 600 TPH stationary plant primary crushers.
Эрчим хүчний шаардлага: Цахилгаан хөдөлгүүртэй; configurations from 75 кВт 315 kW based on model and duty.
Материалын үзүүлэлтүүд: All wear parts use RoHScompliant alloys; structural steel is ISOcertified; electrical components meet IEC standards with full restriction compliance.
Физик хэмжээсүүд: Customengineered footprints available; typical primary jaw crusher unit dimensions approx.: L10m x W3m x H4m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; special sealing packages available for highhumidity or highdust environments common in gold mining regions.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

European Gold Project Development | Сорилт: A new mine development in Scandinavia required all processing equipment to meet EU RoHS & REACH directives without exception to secure permits. Sourcing compliant heavyduty crushing equipment was a critical path item.| Хариу: Implementation of our fully documented RoHS Compliant Primary Jaw Crusher & Secondary Cone Crusher circuit as the nominated OEM supplier.| Үр дүн: Uninterrupted equipment certification accelerated the permitting process by an estimated 8 weeks versus adapting noncompliant machinery.

South American Plant Upgrade for Export Market| Сорилт: An existing operation targeting European precious metal refineries needed to upgrade its crushing circuit due to contamination concerns from older equipment affecting concentrate purity.| Хариу: Retrofitting the existing circuit with our RoHS compliant cone crusher module focused on corrosionresistant materials.| Үр дүн: Achieved target concentrate purity specifications consistently while reducing maintenance downtime related to corrosion by 35% жил бүр.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure reflects engineeredtoorder manufacturing focused on compliance durability:

Үнийн шатлал: Хүчин чадалд тулгуурласан (Цагдаа) rating – Pilot Scale (350 Цагдаа).
Нэмэлт шинж чанарууд: Advanced condition monitoring sensors (чичиргээ/температур), automated setting adjustment systems, custom skid designs for rapid deployment.
Үйлчилгээний багцууд: Tiered offerings include Extended Warranty Plans (25 жил), OnDemand Remote Technical Support Annual Subscriptions ,and Guaranteed Wear Parts Kits with fixedcostpertonne options.
Санхүүжилтийн сонголтууд: We work with international export credit agencies project financing partners offering capital expenditure solutions including leasetoown structures over terms of three five years

8.Түгээмэл асуултууд

1.Q Are these crushers compatible with my existing nonRoHS compliant plant infrastructure?
A Yes The electrical interfaces mechanical connections are designed industry standards Integration focuses replacing core crushing units while connecting existing feeders conveyors power supplies

2.Q What verifiable documentation do you provide prove RoHS compliance?
A We supply comprehensive technical construction file including material declarations test reports certificates conformity signed responsible person within our manufacturing entity This required documentation customs regulatory audits

3.Q How does using compliant materials affect wear part durability compared traditional manganese steel?
A Our metallurgical team has developed alternative alloying compositions maintain exceed performance characteristics standard materials Wear life data available specific application review

4.Q What typical implementation timeline delivery look like mediumcapacity jaw crusher unit?
A From order confirmation delivery typically takes between weeks depending model complexity Current lead times confirmed upon inquiry Factory acceptance testing prior shipment standard procedure

5.Q Do you offer performance guarantees throughput product size?
A Yes Our proposals include guaranteed minimum throughput capacity maximum product P80 size under defined feed conditions based extensive test data your representative ore sample

6.Q What aftersales support structure place globally?
A We maintain network certified service engineers partners key mining regions Additionally provide detailed operation maintenance manuals remote diagnostic support via secure connection

7.Q Can you assist financing options suitable midsized mining enterprise?
A Our commercial team can present several structured financing lease solutions tailored balance sheet requirements discuss terms confidentiality