1. PAINPOINT DRIVE NOLEING

Managing a bulk material processing operation presents persistent challenges that directly impact your bottom line. When your primary crushing and screening equipment is not purposebuilt for highvolume, continuousduty applications, you face significant operational risks. Та маргаж байна уу:
Засвар үйлчилгээний хэт их зогсолт? Доторлогоо байнга солигддог, холхивчийн эвдрэл, and unscheduled stops can cost thousands per hour in lost production.
Тогтворгүй бүтээгдэхүүний зэрэглэл? Fluctuating output sizes lead to rejected loads, дахин боловсруулах зардал, мөн сэтгэл хангалуун бус үйлчлүүлэгчид.
Үйл ажиллагааны зардал нэмэгдэж байна? Боловсруулсан тонн тутамд эрчим хүчний өндөр зарцуулалт, сэлбэг хэрэгслийн байнгын хэрэгцээ нь ашгийн хэмжээг бууруулдаг.
Regulatory Compliance Headaches? Ensuring equipment meets environmental and safety standards like RoHS can complicate procurement and create supply chain vulnerabilities.
Өргөтгөх боломжийн хязгаарлалт? Inflexible systems struggle to adapt to changing feed material or increased production targets without major capital investment.

Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: яаж найдвартай хүрэх вэ, hightonnage output while controlling lifecycle costs and maintaining strict compliance?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line comprises a complete suite of RoHScompliant stationary and trackmounted crushing and screening plants engineered for bulk material processing. Designed for quarrying, олборлолт, мөн томоохон хэмжээний барилгын дахин боловсруулалт, these systems transform raw feed into precisely sized aggregates in a continuous workflow.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Dumpfed material is crushed by a robust jaw or gyratory crusher.
2. Анхан шатны үзлэг & Дамжуулах: A vibrating grizzly feeder removes fines and directs oversize to the crusher, while prescreened material is conveyed onward.
3. Хоёрдогч бутлах & Дэлгэц авах: Material is further reduced by a cone or impact crusher and then classified by size on multideck screens.
4. Хувьцаа: Correctly sized products are conveyed to designated stockpiles via radial or stacker conveyors.

Хэрэглээний хамрах хүрээ: Дүүргэгчийг их хэмжээгээр үйлдвэрлэхэд тохиромжтой (шохойн чулуу, боржин чулуу), slag processing, and demolition concrete recycling. Хувьсгал: Хэт нарийн нунтаглахад зориулагдаагүй (5 мм-ээс бага) or processing highly abrasive materials without specific, hardened liner options.

3. ҮНДСЭН ОНЦЛОГ

Нарийвчилсан танхимын дизайн | Техникийн үндэслэл: Компьютерийн загварчилсан кинематик ба оновчтой өнцөг | Үйл ажиллагааны ашиг тус: Consistent reduction ratio with lower risk of bridging or choking, even with irregular feed | ROI нөлөө: Шалтгаална, хамаарна 15% higher throughput with reduced idle time

DirectDrive Crusher Systems | Техникийн үндэслэл: Vbelts болон холбогдох бүрэлдэхүүн хэсгүүдийг арилгах | Үйл ажиллагааны ашиг тус: More efficient power transfer, reduced maintenance points, and quieter operation | ROI нөлөө: Талбайн өгөгдлийг харуулж байна 58% lower energy consumption per ton crushed

PLC хяналтын нэгдсэн систем | Техникийн үндэслэл: Centralized automation with realtime monitoring of load, даралт, ба температур | Үйл ажиллагааны ашиг тус: Operators can optimize performance from a single station; automated safety shutdowns protect components | ROI нөлөө: Reduces diagnostic time by an average of 30% and prevents major mechanical damage

RoHSCompliant Component Sourcing | Техникийн үндэслэл: Strategic procurement of electrical systems, Гидаан бүхий зургийн өрөө, and wear parts verified free of restricted hazardous substances (Pb, Ыг, CD, гэх мэт.) | Үйл ажиллагааны ашиг тус: Futureproofs your asset against tightening regulations; simplifies endoflife disposal/recycling | ROI нөлөө: Mitigates risk of costly retrofits or compliance penalties in regulated markets

Модульчлагдсан дэлгэц & Conveyor Setup | Техникийн үндэслэл: Стандартчилсан бүрэлдэхүүн хэсгүүдтэй боолттой хэсгүүд | Үйл ажиллагааны ашиг тус: Enables rapid reconfiguration for different product specs or easier transport between sites | ROI нөлөө: Reduces plant reconfiguration downtime by up to 40% гагнасан бүтэцтэй харьцуулахад

Тоос дарах нэгдсэн коллектор | Техникийн үндэслэл: Pressurized spray bars at key transfer points synchronized with conveyor operation | Үйл ажиллагааны ашиг тус: Агаар дахь тоосонцорыг мэдэгдэхүйц бууруулна, талбайн аюулгүй байдал, байгаль орчны шаардлагыг сайжруулах | ROI Impact Lowers water usage by 25% versus manual spraying and avoids potential fines for emissions violations

Common Platform Serviceability | Technical Basis Shared grease banks centralized lube points toolfree access panels on sister models|Operational Benefit Technicians perform routine checks faster reducing exposure to maintenance hazards|ROI Impact Increases planned maintenance efficiency cutting labor hours per service event by an estimated 20%

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Our RoHSCompliant Crushing & Скрининг шийдэл | Давуу тал (% сайжруулалт) |
|||||
| MTBF (Бүтэлгүйтэл хоорондын дундаж хугацаа) Холбогдол | ~ 1 200 цаг |>1 800 цаг |>50% сайжруулалт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн боловсруулсан) | Өргөн хүрээтэй; суурь = 100% |8% |8% бууруулах |
| Доторлогоо солих дундаж хугацаа (Анхан шатны эрүү) 46 цаг |3 цаг |33% илүү хурдан |
| Compliance Documentation & Traceability Certificate provided at shipment Full material declaration dossier per component supplied Risk mitigation |
| Sound Power Level at 10m ~110 dBA 5 dBA бууралт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 дээр нь 1 200 метр тонн/цаг.
Эрчим хүчний шаардлага: Primary plant options from 150 кВт 450 кВт нийт холбогдсон ачаалал; designed for heavyduty industrial grid connection.
Материалын үзүүлэлтүүд: Crusher jaws/mantles available in Mn18% steel standard; optional Mn22% or ceramic composites for extreme abrasion Mainframe constructed from hightensile S355 steel
Физик хэмжээсүүд (Жишээ Анхан шатны + Secondary Station): Approx length x width x height varies significantly by configuration Trackmounted options typically under L16m x W3m x H4m transport mode
Environmental Operating Range Ambient temperature 20°C to +45°C Dust humidity rated IP65 for electrical enclosures Designed for continuous outdoor operation

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Expansion Challenge A quarry needed to increase output by35to meet a new highway contract but faced space constraints permitting delaysfor new fixed infrastructureand concerns about noise levels near the property line Solution Implementationof a tieredtrackmountedRoHScompliantcrushingandscreeningplantwith primary jaw secondary coneand tripledeck screen The fully electric drive system allowed connectionto the site's existing power supply Results The plant was operational within5daysof delivery achievinga sustained throughputof550tph Product cubicity exceeded specification reducing rejectionsby12 Noise levels remained within strict local limits avoiding permit issues

Барилгын & Demolition Waste Recycling Challenge A largescale C&D recycler experienced rapid wearfrom contaminated materials inconsistent feed caused frequent screen blindingand their urban location required stringent dust control Solution A heavydutyRoHScompliantimpact crusher plantwith prescreen magnetic separatorand integrated closedloop dust suppression systemwas deployed The system's hydraulic adjustment allowed quick response to varying feed composition Results Contaminant removal efficiency reached95 virtually eliminating downstream damage Metal recovery increased revenue streams Dust emissions were reducedto below measurable levels at the site boundary ensuring uninterrupted operations

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are structured around throughput capacityand configuration complexity
I шат(200500 цагдаа): Base stationaryor trackmounted singlestage plants
II шат(500900 цагдаа): Multistage plantswith secondary crushingand advanced screening
Tier III(900+ цагдаа): Custom engineeredsystems with automation integration

Optional features include automated setting regulation(Автомат тохиргооны зохицуулалт) remote monitoring telematics packages hybrid diesel/electric drive optionsand specialized wear packages Commercial terms are availablefor bulk orders including fleet pricingfor multiple units Standard financing includes capital leaseoperating leaseor leasetoown structures through partnered institutions Service packages range from basic preventive maintenance plans(PMP)to comprehensive fullservice agreements covering parts laborand scheduled rebuilds

8 Түгээмэл асуултууд

Q Are theseRoHScompliantcrushingplants compatiblewith our existing conveyorsand feeders?
A Yes they are engineeredwith standard discharge heightsbelt widthsand control voltage interfaces Industrystandard IEC motor mountsand flanges ensure mechanical compatibility Control systems can be configuredto accept dry contact signals from your existing equipment

Q What is the expected impacton our operational energy costs?
A Based on field performance data directdrive systemsand efficient screen motion typically delivera5to10reductionin kWh consumedper ton of material processed comparedto older beltdriven designs Exact savings depend on your local power ratesand material hardness

Q How doesRoHS complianceaffectthe availabilityor costof spare parts?
A Our supply chainis fully auditedfor compliance Critical spare parts such as motors PLCsand hydraulic hosesare sourcedfrom compliant suppliersas standard Thereis no premiumfor compliant parts; they are integratedinto our standard pricing structure ensuring no cost penaltyfor responsible sourcing

Q Can we financethe equipmentas partof a larger plant upgrade?
A Yes project financingcan often bundle newcrushingandscreeningequipmentwith other infrastructureupgrades We work with several financial partnerswho specializein industrial asset financing Structures can be tailoredto matchyour project's cash flow profile including seasonal payment optionsfor some industries

Q Манай үйл ажиллагаа, засвар үйлчилгээний багуудад ямар сургалт явуулдаг вэ??
A Every delivery includesa comprehensiveonsite training program covering safe operation routine maintenance diagnostics troubleshooting procedures Training manualsare providedin both digitaland physical formats Refresher coursesare availableas partof extended service agreements