1. PAINPOINT DRIVE NOLEING

Is your coke screening operation facing persistent, үнэтэй саад тотгорууд? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, inefficient particle separation directly impacts throughput, Бүсны чанар, and the bottom line. Нийтлэг бэрхшээлүүд орно:

Хэт их торгууль тээвэрлэх: Inconsistent screening allows undersized coke fines into the product stream, degrading quality for blast furnace or foundry customers and risking contract penalties.
Нүд сохлох & Сул зогсолт: Moisture and sticky particles rapidly blind screen decks, байнга шаарддаг, laborintensive stoppages for manual cleaning. This unplanned downtime can cut effective operating hours by 1525%.
Засвар үйлчилгээний өндөр зардал: Металлургийн коксын зүлгүүрийн шинж чанар нь дэлгэцийн хавтангийн элэгдлийг хурдасгадаг, тавцан, болон өдөөгч, leading to high parts replacement costs and maintenance labor.
Хүчин чадлын үр ашиггүй ашиглалт: Vibrators with insufficient power or poor motion fail to fully stratify material, causing good product to report to the oversize stream or limiting the total throughput of the screening station.
Хярглаах & Аюулгүй байдлаар: Dust emission at transfer points from inadequate sealing and concerns over equipment material safety (жишээ нь e., heavy metals) add regulatory complexity.

Are you searching for a robust screening solution that directly addresses these issues with proven reliability and a clear return on investment?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The ROHS Compliant Coke Vibration Screen is a heavyduty industrial screening machine engineered for the precise size classification of metallurgical coke. It separates crushed coke into defined fractions (жишээ нь e., Домен зуухны самар кокс, цутгах үйлдвэрийн кокс) while ensuring all materials in construction comply with the Restriction of Hazardous Substances (ROHS) заавар.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Crushed coke is uniformly distributed onto the fully sealed feed box of the vibrating screen.
2. Өндөр үр ашигтай давхаргажилт: A powerful dualvibrator system imparts a linear or elliptical motion, aggressively conveying material while stratifying particles by size through multiple deck levels.
3. Нарийвчилсан тусгаарлалт: Sized particles pass through precisely sized screen panel apertures on each deck.
4. Discrete Discharge: Correctly sized fractions are discharged from separate outlets into designated chutes for downstream processing or stockpiling.

Хэрэглээний хамрах хүрээ: Primary and secondary sizing of metallurgical coke in steel plants, coke production facilities, болон цутгах үйлдвэрүүд. Ideal for handling dry or slightly moist materials.

Хувьсгал: Not designed as a dewatering screen for slurry applications or for extreme sticky claybound materials without specialized screen media.

3. ҮНДСЭН ОНЦЛОГ

ROHSCompliant Material Suite | Техникийн үндэслэл: Хязгаарлагдмал бодисыг устгах (Pb, CD, Ыг, гэх мэт.) цахилгаан эд ангиудад, тээврийноор, болон бүрээс | Үйл ажиллагааны ашиг тус: Guarantees global market accessibility and simplifies endoflife equipment disposal | ROI нөлөө: Eliminates risk of noncompliance fines and facilitates smoother export/import logistics.

Нарийвчилсан харлах эсрэг систем | Техникийн үндэслэл: Combination of highGforce vibration and optional balltray or ultrasonic deck cleaners | Үйл ажиллагааны ашиг тус: Maintains nearoriginal screening efficiency by preventing aperture blockage | ROI нөлөө: Increases uptime by up to 20% and reduces manual cleaning labor costs.

DustTight Modular Sealing | Техникийн үндэслэл: Multilayer rubber seals with quickclamp access panels at all transfer points | Үйл ажиллагааны ашиг тус: Contains dust at feed, ахах, and between decks, ургамлын агаарын чанарыг сайжруулах | ROI нөлөө: Reduces housekeeping costs and minimizes dust collection system load.

Хүнд даацын тавцангийн барилгын ажил | Техникийн үндэслэл: Reinforced side plates with tensioned modular polyurethane or rubbercoated steel panels | Үйл ажиллагааны ашиг тус: Withstands abrasive impact of coke, extending panel service life by 3050% over standard wire mesh | ROI нөлөө: Lowers consumable parts cost and reduces changeout frequency.

Хос эсрэг эргэдэг өдөөгч | Техникийн үндэслэл: Two synchronized vibrator motors generating a linear force vector for consistent material travel | Үйл ажиллагааны ашиг тус: Найдвартай байдлыг хангана, adjustable amplitude for optimal stratification without complex mechanical drives | ROI нөлөө: Ensures stable capacity rating achievement with lower maintenance than single eccentric shaft designs.

HuckBolt® Frame Assembly | Техникийн үндэслэл: Highshear strength lock bolt technology used in all structural connections | Үйл ажиллагааны ашиг тус: Creates a rigid frame that resists loosening under constant vibration stress | ROI нөлөө: Eliminates frame weld failures and reduces longterm structural maintenance to near zero.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Ердийн кокс дэлгэц) | ROHS Compliant Coke Vibration Screen Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Скрининг үр ашиг (Нарийвчлал) | 8590% on primary sizing duty| Тогтвортой 9295% efficiency via antiblinding tech| +58% more product in correct grade |
| Самбарын үйлчилгээний хугацаа (Зүлгүүрийн элэгдэл)69 months with wire mesh|1215 months with proprietary polyurethane blend| +50100% урт наслалт|
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Бүтцийн)| Frequent bolt retorquing; weld checks annually| Huckbolt design requires no retorquing; 5year warranty on frame| ~80% reduction in structural upkeep|
| Downtime for Cleaning| 23 hours per shift for severe blinding|<1 hour per shift with active antiblinding systems| Шалтгаална, хамаарна 60% алдагдсан цаг хугацааг багасгах|
| Зохицуулалтын материалын нийцэл| May contain noncompliant components in wiring/seals| Full component traceability & ROHS compliance documentation| Зөөлрүүлдэг 100% of ROHSrelated market access risk|

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: Sizes from 1.2m x 3.0m to 2.4m x 6.0m; -аас дамжуулах чадвар 150 нь 1200 metric tons per hour depending on aperture size and feed gradation.
Эрчим хүчний шаардлага: -аас хос доргиурт мотор 2 x 7.5 кВт 2 x 30 kw (400V/50Hz эсвэл бусад стандартууд). Total installed power includes motor starters with overload protection.
Материалын үзүүлэлтүүд: Main frame carbon steel ST37; Хажуугийн хавтан нь элэгдэлд тэсвэртэй ган; Screen Decks tensioned system with polyurethane/AR steel panels; Seals oilresistant rubber; Vibrators IP66 rated with continuous duty bearings.
Физик хэмжээсүүд & Жин: Загвараас хамаарч өөр өөр байдаг (жишээ нь e., Model CCVS1848 approx.: L=6m,W=3m,H=2m; Weight ~8,500 kg).
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур: 20°C-аас +45 °C хүртэл; Designed for dustladen atmospheres up to IP65 enclosure standards on electricals.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Steel Plant Blast Furnace Feed] Сорилт: A major integrated steel mill experienced high fines content (>10%) in their nut coke fraction (1025мм), reducing permeability in the blast furnace burden.Хариу: Installation of a twodeck ROHS Compliant Coke Vibration Screen fitted with slotted polyurethane panels.Үр дүн: Fines carryover reduced to <5%, improving furnace efficiency by an estimated 1%. Screen panel replacement interval extended from every eight months to fourteen months.

[Худалдааны кокс үйлдвэрлэгч] Сорилт: Frequent blinding on secondary screens during humid weather caused daily downtime for rodding out decks.Хариу: Retrofit of existing screens with this model's highGforce exciter system combined with indirect balltray cleaners.Үр дүн: Blindingrelated stoppages decreased by over 70%, allowing consistent achievement of rated plant capacity regardless of atmospheric conditions.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Equipment pricing is structured based on machine size (тавцангийн талбай), drive power configuration (standard vs highG), choice of screen media type (standard wire cloth vs premium polyurethane), inclusion/exclusion of antiblinding accessories.
Стандарт үүргийн түвшин: For controlledfeed secondary screening applications.
Хүнд даацын түвшин: For primary sizing roles involving high impact loads at the feed point.
Customized Tier: For integration into existing structures or special material handling requirements.

Нэмэлт шинж чанарууд & Багцууд:
Weather covers
Integrated spray bars for dust suppression
Нөхцөл байдлыг хянах дэвшилтэт мэдрэгч
Хувьсах давтамжийн хөтчүүд
Сэлбэг хэрэгслийн гарааны иж бүрдэл

Үйлчилгээний багцууд: Available as annual support contracts covering scheduled inspections vibrator regreasing critical spare parts holding

Financing Options Flexible capital equipment financing can be arranged including leaseto own structures which preserve working capital

Түгээмэл асуултууд

Q Are your screens compatible with our existing foundation structure?
A Our engineering team provides detailed interface drawings including load data dynamic forces We can design adaptor frames if necessary ensuring compatibility without major civil modifications

Q What is the expected impact on our overall plant energy consumption?
A Field data shows these screens typically operate within industrystandard specific energy consumption bands The efficiency gains from reduced downtime often result in net positive energy utilization per ton processed

Q How does ROHS compliance affect lead times component availability?
A We maintain certified inventory chains All key electrical mechanical components are sourced from suppliers guaranteeing full documentation Lead times align standard heavy machinery production schedules

Q Та гүйцэтгэлийн баталгаа өгч чадах уу?
A Yes we offer guaranteed minimum capacity throughput based agreed feed material characteristics Guarantees also cover structural integrity specific wear part life under normal operating conditions

Q What does typical installation commissioning involve?
A We provide comprehensive erection manuals supervised installation available Our commissioning process includes static dynamic alignment checks vibration analysis ensure optimal longterm operation