1. PAINPOINT DRIVE NOLEING

Are you managing grinding operations where contamination, inconsistent output, and high operational costs are eroding your margins? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the true cost of a ball mill extends far beyond its initial purchase price. Эдгээр нийтлэг үйл ажиллагааны сорилтуудыг авч үзье:
Материалын бохирдол: Noncompliant grinding media or liners can introduce restricted substances (like lead, кадми, мөнгөн ус) into your product batch, leading to costly rejections, especially for electronics, эмийн бүтээгдэхүүн, or highpurity ceramics.
Тогтворгүй нунтаглах & Ургац: Variable feed size or worn components cause fluctuations in final particle size distribution. This reduces downstream process efficiency and product quality, таны орлогод шууд нөлөөлдөг.
Хэт их эрчим хүчний хэрэглээ: An inefficient drive system or poorly designed chamber can lead to energy waste constituting up to 4050% of your milling operational costs.
Төлөвлөөгүй зогсолт: Frequent maintenance stops for liner replacement or bearing failures disrupt production schedules, creating bottlenecks and delaying order fulfillment.
Өмчлөлийн нийт зардал (Анкал) Creep: Hidden costs from short component lifespan, high energy draw, and potential compliance fines accumulate silently.

How do you specify equipment that ensures product purity guarantees reliable throughput and provides a predictable operational expense? The solution lies in precision engineering focused on compliance and efficiency from the ground up.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line encompasses a series of industrialgrade RoHS Compliant Ball Mills engineered for consistent, contaminantfree size reduction. These mills are designed for wet or dry grinding of ores, ашигт малтмал, химим засал, and other materials where strict control over heavy metal introduction is paramount.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Raw material is fed into the rotating cylindrical chamber containing RoHScompliant grinding media.
2. Цохилт & Шат байдал нөлөөлөх: As the chamber rotates, the tumbling media crushes and grinds the material through impact and friction.
3. Particle Size Refinement: The ground material is continuously reduced until it reaches the target fineness, determined by residence time and mill dynamics.
4. Ахах & Ангилал: The processed slurry or powder is discharged through a grate system for further classification or direct use in the next production stage.

Хэрэглээний хамрах хүрээ: Ideal for mineral processing pilot plants, advanced ceramic powder production, specialty chemical manufacturing, and electronic material preparation. Том хэмжээний тэжээлийн нөөцийг анхан шатны бутлахад зориулагдаагүй (>25мм) or for processing highly explosive materials without specialized modification.

3. ҮНДСЭН ОНЦЛОГ

Нарийвчилсан доторлогооны систем | Техникийн үндэслэл: Highalumina ceramic or specially formulated alloy liners | Үйл ажиллагааны ашиг тус: Eliminates risk of heavy metal contamination from liner wear; provides superior abrasion resistance | ROI нөлөө: Reduces product batch rejection risk to near zero; extends service intervals by an average of 30%, эд ангиудын бараа материалын зардлыг бууруулах.

RoHSCompliant Grinding Media | Техникийн үндэслэл: Media formulated from certified stainless steel or ceramic compounds free of restricted substances | Үйл ажиллагааны ашиг тус: Guarantees final product purity meets international RoHS directives; ensures consistent grinding density and impact force | ROI нөлөө: Protects market access for sensitive applications; maintains media integrity longer than standard options.

Өндөр үр ашигтай хөтчийн угсралт | Техникийн үндэслэл: Optimized gearbox/pinion configuration paired with premiumclass IE3 electric motors | Үйл ажиллагааны ашиг тус: Delivers maximum torque with minimal power loss; reduces startup load stress on electrical systems | ROI нөлөө: Талбарын өгөгдөл нь хооронд харагдана 815% reduction in energy consumption per ton milled compared to standard mill drives.

Precision Bearing & Trunnion Design | Техникийн үндэслэл: Oversized roller bearings mounted in rigid housings with advanced sealing technology | Үйл ажиллагааны ашиг тус: Supports sustained operation under variable loads with minimal vibration; excludes contaminants from bearing raceways | ROI нөлөө: Directly increases mean time between failures (MTBF); үйлдвэрлэлийн туршилт харуулж байна a 25% improvement in bearing service life under comparable loads.

Автомат тосолгооны систем (Сайн дурын) | Техникийн үндэслэл: Programmable centralized grease lubrication with failsafe monitoring | Үйл ажиллагааны ашиг тус: Ensures optimal lubrication to trunnions and pinions without manual intervention; provides early warning of lubrication faults | ROI нөлөө: Prevents catastrophic bearing seizures; reduces manual maintenance hours by an estimated 15 hours per month per mill.

Modular Discharge Grate Design | Техникийн үндэслэл: Quickchange grate panels with customizable aperture sizing | Үйл ажиллагааны ашиг тус: Allows operators to adjust retention time and control top particle size rapidly during changeovers | ROI нөлөө: Increases plant flexibility for multiproduct operations; reduces downtime for grate adjustment by up to 70%.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our RoHS Compliant Ball Mill Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/т) | Материалаас хамаарч өөр өөр байдаг; суурь = 100% | Оновчтой механик дизайн & drive train efficiency| Шалтгаална, хамаарна 15% сайжруулалт |
| Доторлогооны үйлчилгээний хугацаа (ажиллах цаг) ~for abrasive silica~| ~7,500 hours~| ~10,000+ hours~| ~33% longer lifespan~ |
| Risk of Contamination (ppm heavy metals)
from wear parts| Чадамж >1000 ppm Pb/Cd/Hg equivalent| Итгэсэн 90% reduction in contamination risk |
| Дуу чимээний түвшин 1 м (дүүдэр(Аг))
бүрэн ачаалал дор| ~9095 dB(Аг)| ~8285 dB(Аг)| Improved worker environment compliance |
| Засвар үйлчилгээний хоорондох дундаж хугацаа (MTBM)
for major components| ~2,000 hours~| ~2,800 hours~| ~40% increase in operational availability |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Туршилтын хэмжээ (50Дээд) to Productionscale (12,000L effective volume).
Эрчим хүчний шаардлага: -аас 5.5 кВт 450 kW motor rating; compatible with 380V415V / 50Гц / 3Phase or other international standards upon request.
Материалын үзүүлэлтүүд:
Shell Construction: Carbon steel ASTM A36 or Stainless Steel 304/316L.
Liners Options: Highwear resistant rubber / Highalumina ceramic (>92% Al₂o₃) / Chromealloy steel (RoHS compliant formula).
Media Options: Зэвэрдэггүй ган (304/316), highdensity alumina ceramic balls.
Физик хэмжээсүүд: Загвараас хамаарч өөр өөр байдаг. Example Model BM2000:
Shell Diameter (inside liners): 1800 мм
Shell Length (inside liners): 2400 мм
Ойролцоох. Хүргэлтийн жин: 18 метр тонн
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур 20 ° C-аас + 45 ° C хүртэл. хүртэл чийгшил 95% конденсацигүй.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Advanced Ceramics Manufacturing | Сорилт: A producer of zirconiabased technical ceramics faced inconsistent sintering results due to trace metal contamination from their existing mill's grinding media shedding into the powder mix.| Хариу:| Implementation of a ceramiclined RoHS compliant ball mill charged with highpurity alumina grinding media.| Үр дүн:| Particle size distribution variability improved by over 60%. Final product met stringent purity specs consistently, eliminating downstream quality holds and reducing scrap rate by an estimated $85k annually.

Mineral Processing Pilot Plant – Rare Earth Elements (REE) || Сорилт:| A pilot plant required flexible but precise grinding for varied REE ore samples without crosscontamination between batches containing different valuation elements.| Хариу:| Installation of two modular RoHS compliant ball mills with quickdisconnect slurry lines and dedicated media sets per ore type.| Үр дүн:| Batch changeover time reduced from one full day to under four hours. Achieved reliable sample purity for accurate metallurgical testing critical for feasibility studies.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure is based on a transparent buildtospecification model:

Үндсэн тоног төхөөрөмжийн түвшин: Includes core RoHS compliant ball mill with standard motor/gearbox drive system and manual lubrication points.
Сайжруулсан гүйцэтгэлийн түвшин: Adds automated lubrication systems premiumclass IE4 motors advanced vibration monitoring sensors digital temperature gauges on bearings.
Optional Features Customizable liners material specific media packages variable frequency drives VFDs fully enclosed sounddampening hoods

We offer comprehensive service packages including:
1 Installation commissioning supervision
2 Газар дээрх операторын сургалтын хөтөлбөрүүд
3 Scheduled preventive maintenance contracts
4 Critical spare parts kits

Financing options include capital equipment leasing longterm rental agreements favorable tradein terms on qualifying existing milling equipment

8 Түгээмэл асуултууд

Q What defines 'RoHS Compliant' for this machinery?
A Compliance refers specifically to the construction materials that contact the processed substance Our liners seals gaskets lubricants within sealed areas are certified free of restricted substances above threshold limits We provide material certification sheets

Q Can this ball mill be integrated into our existing PLCcontrolled processing line?
A Yes Standard models come equipped with industrystandard control interfaces VFD compatibility Modbus RTU protocols Integration support is available as part of our commissioning service

Q How does using compliant media affect grinding efficiency compared traditional steel balls?
A Highdensity alumina or specialized alloy compliant media can match exceed the mass impact force required Modern designs compensate through optimized rotational speed chamber geometry ensuring no loss in throughput particle reduction capability

Q What is typical delivery lead time after order confirmation?
A For standard models lead times range from weeks depending on specifications complexity Custom configurations may require additional engineering time We provide firm project timelines upon specification finalization

Q Are there financing options available beyond outright purchase?
A Yes We work with several industrial equipment financing partners Solutions include operating leases capital leases renttoown structures tailored match your cash flow requirements Project finance may be available larger turnkey installations