1. PAINPOINT DRIVE NOLEING

Are you managing a midtolarge scale aggregate operation and facing persistent bottlenecks in output and compliance? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, аг 250300 tph crushing plant is a critical production asset, yet standard configurations often introduce significant operational friction. Нийтлэг бэрхшээлүүд орно:
Төлөвлөөгүй зогсолт: Component failures in nonintegrated systems can halt your entire line for 2448 цаг, costing thousands in lost production and labor.
Зохицуулалтын & Tender Disqualification: An increasing number of municipal and international construction projects now mandate RoHS (Аюултай бодисыг хязгаарлах) compliance for equipment. Noncompliant plants risk being excluded from lucrative contracts.
Тогтворгүй дамжуулалт: Fluctuations in feed material or suboptimal crushing chamber flow lead to an average output below the 280 tph зорилтот, failing to meet project schedules.
High Lifetime Operating Costs: Frequent replacement of nondurable wear parts and energyinefficient drives silently erode profit margins over a 5year period.
Үйл ажиллагааны нарийн төвөгтэй байдал: Plants requiring constant manual adjustment and monitoring divert skilled personnel from highervalue maintenance and optimization tasks.

Гол асуулт бол: яаж найдвартай хүрэх вэ, highvolume production while futureproofing your investment against evolving environmental regulations? Шийдэл нь тодорхой зорилготой юм RoHS Compliant 250300tph Stone Crushing Plant.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product is a stationary or semistationary aggregate production plant engineered for consistent output within the 250 нь 300 tonnesperhour range. It is designed from the ground up to comply with RoHS Directive 2011/65/EU, ensuring the controlled use of lead, мөнгөн ус, кадми, зургаан валент хром, PBB, and PBDE in its electrical components, coatings, and manufactured assemblies.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Том тэжээлийн материал (≤750 мм) is reduced by a robust jaw crusher or gyratory crusher.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Material is conveyed to cone crushers for further size reduction and shaping to meet specific aggregate gradations.
3. Дэлгэц авах & Эрэмбэлэх: Vibrating screens separate crushed material into specified product sizes; том хэмжээтэй материалыг эргэлтэнд оруулдаг.
4. МАТИС: A network of conveyors with centralized control ensures efficient transfer between stages.
5. Тоос дарах: Нэгдсэн шүршигч систем дамжуулах цэгүүд дэх тоосонцорын ялгарлыг хянадаг.

Хэрэглээний хамрах хүрээ: Ideal for producing aggregates for road base, бетон зуурмаг, барагшин, болон төмөр замын тогтворжуулагч. Боржин чулуунд тохиромжтой, шохойн чулуу, сагссах, болон голын хайрга.

Хувьсгал: Not designed for abrasive metal ores or sticky, highclay content materials without specific feeder and crusher configuration modifications.

3. ҮНДСЭН ОНЦЛОГ

RoHSCompliant Component Architecture | Техникийн үндэслэл: Substitution of restricted substances in electrical wiring, Шумбах, relays, биелэдэг, and structural coatings. | Үйл ажиллагааны ашиг тус: Guarantees eligibility for tenders requiring environmental compliance and simplifies endoflife equipment recycling. | ROI нөлөө: Protects contract revenue streams avoids potential fines for noncompliance in regulated regions.

Ухаалаг үйл явцын хяналтын систем | Техникийн үндэслэл: Centralized PLC with touchscreen HMI providing realtime monitoring of power draw, дамжуулах хурд,and crusher cavity levels.| Үйл ажиллагааны ашиг тус: Your operators can optimize feed rates dynamically prevent chokefeeding events,and identify inefficiencies instantly reducing unplanned stops.| ROI нөлөө: Field data shows a consistent throughput improvement of 812% versus manually adjusted plants.

Өндөр үр ашигтай бутлах камерын зураг төсөл | Техникийн үндэслэл: Liner profiles and kinematics optimized through DEM (Дискрет элементийн загварчлал) simulation for specific rock types.| Үйл ажиллагааны ашиг тус: Delivers superior particle shape index (Пси) for premium aggregates increases chamber utilization reduces recirculating load.| ROI нөлөө: Improves final product value by up to 15% lowers cost per tonne through reduced wear on downstream crushers.

Unified Chassis & Урьдчилан угсарсан модулиуд | Техникийн үндэслэл: Primary secondary,and screening sections are built onto heavyduty unitary frames or modular skids.| Үйл ажиллагааны ашиг тус: Газар дээр нь суурилуулах хугацааг тооцоолсон хэмжээгээр багасгадаг 40% minimizes civil works requirements simplifies future relocation.| ROI нөлөө: Cuts project commissioning costs gets your plant operational weeks faster accelerating revenue generation.

Advanced Dust Abatement Integration | Техникийн үндэслэл: Strategically placed spray nozzles with solenoid valves tied to conveyor operation plus optional bag filter points.| Үйл ажиллагааны ашиг тус: Maintains particulate emission levels well within local regulatory limits creates a safer healthier working environment.| ROI нөлөө: Mitigates risk of work stoppages due to environmental violations reduces longterm respiratory health liabilities for personnel.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | RoHS Compliant 250300tph Plant Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| ~8588% (хуваарьтай & төлөвлөөгүй сул зогсолт) |>92% (with intelligent monitoring & unified design) | +5% нь +7% |
| Нэг тонн эрчим хүчний хэрэглээ| Суурь (100%) | Оновчтой хөтчүүд & chamber geometry reduce draw | 10% нь 15% |
| Part Life өмс (Mn18/22 Liners)| Subject to feed abrasiveness | DEMoptimized profiles distribute wear more evenly | +20% нь +30% |
| Суурилуулах & Ашиглалтын хугацаа| 810 weeks for component assembly | ~56 weeks with preassembled modules | 40% |
| Regulatory Preparedness| May require costly retrofits for RoHS/REACH | Full documentation & material declarations provided from delivery | Сэргээн засварлах зардлыг арилгана & risk |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрийн чадалтын муж: 250 – 300 цагт тонн (тэжээлийн материалын хатуулагаас хамаарч өөр өөр байдаг <180 МПа санал болгож байна).
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (900x1200мм) эсвэл Gyratory бутлуур.
Хоёрдогч/Гуравдагч шат: Two units of HighEfficiency Cone Crushers.
Скрининг үе шат: Олон давхар хүнд даацын чичиргээт дэлгэц (нийт скрининг талбай ≥25м²).
Суулгасан нийт хүч: Ойролцоогоор 550 – 650 kw.
Үндсэн материалын үзүүлэлтүүд: All electrical components cables PLCs switches compliant with RoHS Directive; structural steel with RoHScompliant primers/coatings.
Overall Footprint (L x W): Approximately 85m x 45m (зохион байгуулалтаас хамаарна).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for 20°C to +50°C ambient temperature; dust suppression system effective up to relative humidity of80%.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Highway Construction Consortium EUFunded Project Challenge Specific problem was prequalification required all major equipment suppliers to provide full RoHS compliance certificates standard crushing plants did not meet this criterion risking disqualification Solution Implementation of a turnkey RoHS Compliant 280tph limestone crushing plant Results Plant was approved for tender secured €45M contract project completed on schedule with zero compliancerelated audit findings

Large Aggregate Producer Expanding into Recycled Concrete Challenge Needed to integrate concrete recycling into existing virgin stone line without crosscontamination and with strict control over hazardous substance content from recycled feed Solution A dedicated RoHS Compliant 250tph plant configured with an electromagnetic separator and impact crusher for recycled concrete aggregate RCA production Results Produces highspec RCA meeting EN standards opened new revenue stream increased overall site utilization by30%

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Манай шийдлүүдийг уян хатан түвшинд санал болгодог:
Стандарт тохиргооны түвшин: Includes core RoHS compliant crushing screening conveyingand dust suppression systems.Priced as a complete packagewith volumebased discounts availablefor multiple units.
Сайжруулсан тохиргооны түвшин: Adds advanced condition monitoring sensors automated metal detection tramp iron relief systemsand highercapacity dust filters.Optional features are quoted separatelyto tailor the plantto specific site conditions.
We support your investment through:
Comprehensive Service Packages rangingfrom annual inspections to fullcoverage maintenance agreementswith guaranteed response times.
Financing Options including equipment leasingand leasetoown programsto preserve capital expenditure budgets.Please inquirefor detailed termsand eligibility.

8. Түгээмэл асуултууд

1. Q How do you verifyand document RoHS compliancefor the entire plant
A We providea consolidated technical filewith Material Declarations Certificatesof Conformityfrom our component suppliersand our own Declarationof Incorporationfor the assembled machineryensuring full traceabilityfor your project documentation

2 Q Can this plant be integratedwith our existing nonRoHS compliant feedingor stockpiling systems
A Yes the corecrushingandscreeningplantis designedas amoduleWhile we recommenda fullsystem approachfor optimal performanceit can acceptfeedfrom legacy systemsThe compliance certificationwill applyspecificallyto the new equipment supplied

3 Q What isthe expected impacton our spare parts inventoryand cost
A Wear parts mantles concaves jaw plates remain unchangedin compositionfor performance reasonsElectricaland control spares will beRoHS compliantwhich may havea slight initial cost premiumoffsetby reduced obsolescence riskand improved availabilityin regulated markets

4 Q How does the intelligent control systemimprove operational efficiency
A The system provides actionable databy monitoring motor loadsand cavity levelsIt allows operatorsto adjust feeder ratesto maintain optimal crusher performancepreventing both underutilizationand overloadstypically increasing average throughputby8%

5 Q Are there financing optionsavailablefor international buyers
A Yes we workwith export credit agenciesand international trade banksto structure financing solutionsincluding lettersof creditand mediumterm loan facilitiestailoredto crossborder transactions