1. PAINPOINT DRIVE NOLEING

Та дунд болон том хэмжээний нэгдсэн үйл ажиллагааг удирдаж, ашигт ажиллагааг алдагдуулдаг байнгын саад бэрхшээлтэй тулгарч байна уу?? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, аг 250300 tph чулуу бутлах үйлдвэр нь үйлдвэрлэлийн чухал хөрөнгө юм, Гэсэн хэдий ч үйл ажиллагааны нийтлэг бэрхшээлүүд таны орлогод шууд нөлөөлдөг.

Тогтворгүй дамжуулалт: Fluctuations in feed size or hardness can cause chokeups or underutilization, тогтмол онож чадахгүй байна 250300 tph target and delaying project timelines.
Засвар үйлчилгээний хэт их зогсолт: Доторлогоо байнга солигддог, холхивчийн эвдрэл, or conveyor issues lead to unplanned stoppages. Industry data indicates that each hour of downtime in this capacity range can cost thousands in lost production and labor.
Онцгой үйл ажиллагааны зардал: Spiking energy consumption from inefficient crushing chambers and escalating wear part costs due to suboptimal material flow consume your operating margin.
Бүтээгдэхүүний чанарын өөрчлөлт: Inability to precisely control final product gradation leads to offspec material, resulting in waste, дахин бутлах, эсвэл татгалзсан ачаалал.

Is your current solution robust enough to handle abrasive granite or basalt at rated capacity? Can your plant’s design minimize points of failure? It’s time to evaluate a system engineered for reliable, costperton efficiency.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This brochure details a stationary ROHS Compliant 250300 TPH чулуу бутлах үйлдвэр, a complete turnkey solution designed for highvolume production of aggregates for construction, замын Засгийн, болон төмөр замын тогтворжуулагч. Үйлдвэрийг анхдагчаар тохируулсан, дунд, нарийн ангилсан эцсийн бүтээгдэхүүн үйлдвэрлэх гуравдагч бутлах үе шатууд.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Том тэжээл (≤750 мм) is introduced to a robust jaw crusher or primary impactor for initial size reduction.
2. Хоёрдогч бутлах & Дэлгэц авах: Crushed material is conveyed to a cone crusher for further reduction. A vibrating screen separates material to route oversized particles back for recrushing (хаалттай хэлхээ) and allows correctly sized material to proceed.
3. Гуравдагч хэлбэржилт & Эцсийн хэмжээ: For cubical product requirements, material may be sent to a tertiary vertical shaft impactor (Бүгд). Final screening decks separate output into multiple specified aggregate fractions (жишээ нь e., 05мм, 510мм, 1020мм).

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Хатуу хаданд тохиромжтой (боржин чулуу, сагссах), шохойн чулуу, голын хайрга боловсруулах. Suited for permanent quarry sites or longterm infrastructure projects requiring consistent, их хэмжээний гаралт.
Хувьсгал: Not designed as mobile or skidmounted equipment. Feed size and abrasiveness must align with engineered crusher chamber specifications. Maximum capacity is contingent on specific material characteristics.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын анхдагч бутлуур | Техникийн үндэслэл: Оновчтой кинематик & highstrength manganese steel jaws | Үйл ажиллагааны ашиг тус: Sustained throughput with reduced risk of stall under irregular feed | ROI нөлөө: Higher average throughput protects revenue targets against feed variability.

Intelligent ClosedCircuit Design | Техникийн үндэслэл: Automated feedback loops via load sensors and variable frequency drives (Vfds) конвейер дээр | Үйл ажиллагааны ашиг тус: Maintains optimal crusher load and recirculation rates without manual intervention | ROI нөлөө: Prevents crusher overload damage and optimizes power use, reducing kWh per ton.

Төвлөрсөн тоос дарах систем | Техникийн үндэслэл: Strategically placed nozzles with solenoid valves tied to crusher activation | Үйл ажиллагааны ашиг тус: Comprehensively controls dust at transfer points and crusher discharges, improving site visibility and safety | ROI нөлөө: Mitigates regulatory noncompliance risks and reduces wear on mechanical components from abrasive dust.

ROHSCompliant Component Specification | Техникийн үндэслэл: Elimination of restricted hazardous substances (жишээ нь e., хар тугалга, мөнгөн ус) цахилгаан эд ангиудад, тосолгооны материал, болон бүрээс | Үйл ажиллагааны ашиг тус: Ensures global market compliance simplifies endoflife equipment handling | ROI нөлөө: Eliminates potential fines/import barriers and futureproofs your asset for stringent environmental regulations.

Modular Maintenance Platforms & Нэвтрэх боломж | Техникийн үндэслэл: Integrated walkways ladders,and hydraulic assist systems for key components like crusher mantles screen decks| Үйл ажиллагааны ашиг тус: Enables safer faster routine inspections wear part replacement| ROI Impact Cuts planned maintenance downtime by up to 30% reducing labor hours injury risk

Advanced Vibrating Screen with Deck Interchangeability| Technical Basis Multilayer high Gforce screens with tensioned rubber or polyurethane panels| Operational Benefit Provides precise separation efficiency even in wet sticky conditions| ROI Impact Maximizes saleable product yield minimizes recirculation load improving overall plant efficiency

Нэгдсэн PLC хяналт & Хяналтын систем| Technical Basis Single automation panel with touchscreen HMI motor management protection relays| Operational Benefit Allows singleoperator oversight of entire process from feed to final stockpile remote diagnostics| ROI Impact Lowers personnel requirements enables proactive maintenance preventing catastrophic failures

4 ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт дундаж | This ROHS Compliant 250300 TPH Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг) | 8892% | >95% Demonstrated Uptime | +3% нь +7% |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) Varies by rock type Benchmark based on granite processing Power factor correction not always standardized Includes all major motors conveyors screens Field data from comparable installations shows consistent reduction through optimized drive systems chamber designs Lower operational cost per ton produced |
| Wear Part Cost per Ton Processed Highly variable based on abrasiveness Assumes competent granite Assumes same feed material Superior metallurgy liner profiles reduce metal wear fatigue Documented reduction in costperton for consumables |
| Тохиргоо & Commissioning Time For modular stationary plants Weeks depending on site preparation Preassembled modules prewired substations reduce field labor Faster timetorevenue from installation start |

5 ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Төлөвлөсөн хүчин чадал: 250 300 метр тонн/цаг (varies based on feed material hardness size distribution)
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (PEV900x1200) эсвэл Анхдагч цохилтот бутлуур
Хоёрдогч crusher: Нэг цилиндр эсвэл олон цилиндртэй гидравлик конусан бутлуур
Tertiary Crusher Optional Vertical Shaft Impactor VSI available for shaping
Дэлгэцийн хэрэгсэл: Гурвалсан тавцантай хүнд даацын чичиргээт дэлгэц(s)
Power Requirement Total Installed Power ~550 650 kW Primary supply voltage customizable
Key Material Specifications All steel structures ST37/52 highstress areas reinforced Wear parts high manganese steel chromium alloy Castings comply with relevant ISO standards
Environmental Operating Range Ambient temperature 20°C +40°C Dust emission control meets EU Directive limits Noise levels managed via enclosures acoustic curtains
Compliance Full documentation ROHS compliance REACH SVHC awareness CE marked machinery

6 ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Expansion Southeast Asia Challenge A quarry needed increase production from 200tph reliable system faced frequent downtime due component failures abrasive rock Solution Implementation this ROHS compliant plant featuring advanced cone crusher liner technology centralized lubrication Results Achieved sustained throughput tons hour reduced wear part consumption extended service intervals total costperton fell

Railway Ballast Production Project Europe Challenge Contractor required consistent supply highquality ballast specific gradation strict environmental regulations project site Solution Deployed the plant including tertiary VSI shaping stage ensure cubical product dust suppression system Results Plant met all gradation specifications produced ballast compliant with EN standards operated within local dust emission limits without interruption financing leaseback option facilitated cash flow management

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure reflects build quality compliance engineering support Standard turnkey package includes design civil engineering drawings commissioning supervision Optional features include VSI module additional screening decks automated sampler wash system Service packages available from basic warranty comprehensive annual maintenance contracts spare parts kits Financing options include capital purchase finance lease operating lease structures tailored support investment decision Contact our team detailed quotation based specific configuration needs

8 Түгээмэл асуултууд

What primary crusher type recommended my application Jaw crushers generally preferred highly abrasive flaky materials primary impactors offer higher reduction ratio less abrasive rock Our engineers will recommend based your feed analysis Is this plant compatible existing equipment Yes The control system can integrate existing conveyors screens provided they meet capacity specifications Electrical interfaces can be customized What typical installation timeline Expected weeks from delivery completion depending site readiness foundation work Modular design expedites process Are spare parts readily available We maintain strategic inventory critical wear parts offer guaranteed dispatch times service level agreements SLA What aftersales training provided We provide comprehensive operator maintenance training onsite during commissioning digital manuals access our technical portal Does the ROHS compliance affect performance durability No It mandates use alternative superior materials substances electrical components protective coatings without compromising performance How handle variations rock hardness The crushing chambers drive systems are engineered absorb power fluctuations Hydraulic adjustment overload protection cone crushers allow realtime adaptation changing conditions