Зорилтот ил уурхайн тогтворжуулагчийг бутлах шийдэл: Эзлэхүүнд зориулагдсан, Бүтээмж, and Lower CostPerTon

1. PAINPOINT DRIVE NOLEING: The High Cost of Inefficient Ballast Production

Тогтвортой үйлдвэрлэл, specificationgrade railway ballast is a core profitability driver for quarries. Атал, operational bottlenecks in your crushing circuit directly erode margins. Та эдгээр байнгын сорилтуудыг даван туулж байна уу?

Хэт их торгууль бий болгох: Шалтгаална, хамаарна 15% of processed aggregate can fall below the lower sieve size, creating unsellable waste that represents lost revenue and increased disposal costs.
Хүю Бид & Elongation Failures: Suboptimal particle shape leads to ballast rejection, дахин бутлах циклүүд, and potential penalties from rail contractors for noncompliance with EN 13450, AREMA, or other standards.
Төлөвлөөгүй завсарлага: Доторлогоо байнга солигддог, component wear in abrasive granite or basalt applications, and unexpected breakdowns halt your entire primary circuit, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Эрчим хүчний өндөр хэрэглээ & Операторын хамаарал: Inefficient crushing action and manual adjustment systems lead to spiraling power costs and inconsistent output quality across shifts.
Логистикийн хүндрэлүүд: Can your current setup handle variable feed sizes from the primary crusher and maintain a steady, highvolume output of 4070mm aggregate without constant intervention?

The central question: Is your ballast crushing equipment a reliable profit center or a source of constant cost and compromise?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HighCapacity Cone Crusher for Premium Ballast Production

Our dedicated quarry ballast crushing equipment is engineered as a tertiary or quaternary stage cone crusher designed specifically to transform secondary crushed feed (typically 100mm) into highyield, specificationcompliant railway ballast.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Correctly sized feed from secondary crushing is introduced via a regulated feed hopper and conveyor.
2. InterParticle Comminution: Material is compressed and crushed between the mantle and concave liners within a packed rockonrock chamber.
3. Хэмжээг нарийн хянах: The hydraulic adjustment of the crusher’s closedside setting (Css) allows realtime tuning to exact product tolerances (жишээ нь e., 4070мм).
4. Тасралтгүй гадагшлуулах: Crushed material exits the chamber, with oversize automatically recirculated, ensuring consistent final product gradation.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for mediumtohard abrasive materials (боржин чулуу, сагссах, гнейс) in fixedplant configurations producing 50500 TPH of ballast. Effective in both tertiary final shaping and quaternary recrush roles.
Хувьсгал: Not designed as a primary crusher for runofquarry stone. Maximum feed size is dependent on model selection but typically does not exceed 150mm. Optimal performance requires prescreened feed to remove excessive fines.

3. ҮНДСЭН ОНЦЛОГ: Engineering for Superior Ballast Yield

Hydroset CSS тохируулга | Техникийн үндэслэл: Гол тэнхлэгийг дэмжих гидравлик бүлүүр | Үйл ажиллагааны ашиг тус: Operators can adjust product size or perform clearing under load in under one minute from a remote location. | ROI нөлөө: Тохируулахын тулд ажиллахгүй байх хугацааг хүртэл бууруулна 80% гарын авлагын системтэй харьцуулахад, ургамлын хүртээмжийг нэмэгдүүлэх.

MultiZone Crushing Chamber | Техникийн үндэслэл: Optimized geometry with varying eccentric throw across crushing zones | Үйл ажиллагааны ашиг тус: Promotes interparticle rockonrock crushing for superior cubicity while minimizing direct metaltometal wear on liners in abrasive conditions. | ROI нөлөө: Improves product yield within spec by 812% and extends liner life by an average of 25%.

Intelligent Automation System (IAS) | Техникийн үндэслэл: PLCcontrolled system monitoring power draw, даралт, болон CSS | Үйл ажиллагааны ашиг тус: Automatically regulates feed rate via VFD crusher drive to maintain optimal chamber loading and prevent ringbounce or cavitation. | ROI нөлөө: Дээд зэргийн үр ашгийг хадгална; талбарын өгөгдөл нь тогтвортой байгааг харуулж байна 610% reduction in energy consumption per ton produced.

HeavyDuty AntiSpin Device | Техникийн үндэслэл: Mechanical brake system on the main shaft | Үйл ажиллагааны ашиг тус: Prevents uncrushed “spinouts” that cause uneven wear and product flakiness by stopping head spin during noload conditions. | ROI нөлөө: Ensures consistent particle shape over full liner life and reduces premature liner replacement costs.

Трампын металл тусламжийн систем | Техникийн үндэслэл: Hydraulic overload protection with automatic reset | Үйл ажиллагааны ашиг тус: Бутлах боломжгүй материалыг зөвшөөрдөг (жишээ нь e., digger teeth) to pass without causing catastrophic damage or requiring manual clearing. | Үйл ажиллагааны ашиг тус: Prevents costly component failures and associated production delays.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандартын суурь | Манай карьерын тогтворжуулагчийг бутлах шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бүтээгдэхүүний гарц (Within Spec) | 8285% typical yield on granite feed | Consistent yields of 9092% achieved through chamber design & control systems| +7% Сайжруулалт |
| Liner Wear Life (Зүлгүүрийн боржин чулуу) ~50k tons per set average ~62k tons per set demonstrated +24% Сайжруулалт |
| Energy Consumption per Ton kWh/ton varies widely with settings ~0.85 1.1 kWh/ton typical range 12% Average Reduction |
| CSS Adjustment Time Manual systems require >5 хоёр хоног <60 seconds via Hydroset system 89% Цагийг багасгах |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Componentspecific; үргэлж 3500 цаг +75% Reliability Gain |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: -аас тохируулах боломжтой 120 нь 450 тонн цагт бэлэн тогтворжуулагч бүтээгдэхүүн үйлдвэрлэдэг.
Эрчим хүчний шаардлага: -аас үндсэн бутлуурын хөтөч 132 кВт 315 kw (180hp 425hp), зөөлөн асаах чадвартай цахилгаан мотороор хангагдсан.
Материалын үзүүлэлтүүд: Fabricated hightensile steel mainframe; manganese steel wearing parts (бүس); optional ceramic composite liners for ultraabrasive applications.
Уургийн хэмжээ & Бүтээгдэхүүний хүрээ: Maximum recommended feed size of 125mm; ClosedSide Setting (Css) adjustable from 20mm to 60mm for precise control over final product sizing (жишээ нь e., nominal 40/70mm).
Физик хэмжээсүүд / Жин: Approximate footprint range from 4m x 3m; weights from 18t to 35t depending on model.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; тоос битүүмжилсэн холхивч; нэмэлт халаалт/хөргөлтийн багц боломжтой.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хатуу рок карьер нийлүүлэх үндэсний төмөр замын төсөл

Challenge A major granite quarry faced recurring penalties for excessive fines (<40мм) давсан 15%, coupled with low throughput due to frequent manual adjustments on aging cone crushers.
Solution Implementation of our tertiarystage quarry ballast crushing equipment with automated control system was integrated into an existing threestage circuit.
Results Within one month of operation:
Торгуулийн хэмжээг доод хэмжээнд хүртэл бууруулсан 9%.
Дамжуулах чадвар нэмэгдсэн 22% due to stable automated operation.
Ballast rejection rate fell by over 95%, eliminating penalty clauses.

Aggregate Producer Diversifying into Rail Contracts

Challenge A producer needed new capability within an existing plant footprint but lacked space for extensive new infrastructure while ensuring strict compliance with AREMA 4A specifications.
Solution A compact configuration was supplied as a skidmounted unit complete with integral lubrication system and PLC controls requiring minimal civils work.
Results The modular solution was commissioned in under five days after delivery:
Achieved full specification compliance immediately upon startup through precise CSS calibration
Operates at design capacity of 280 TPH within the allocated footprint
Provided new market access without disrupting existing asphalt chip production

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is structured around three core tiers based on capacity robustness:

Tier I Standard Duty Model (<200 Цагдаа): For less abrasive materials moderate production targets provides essential features including Hydroset automation

Tier II HeavyDuty Model (~300 TPH): Our most common configuration includes all core features plus IAS automation extendedwear component package suitable for continuous hard rock operation

Tier III UltraDuty Model (>400 Цагдаа): Includes heavyduty components ceramic composite liner options advanced predictive monitoring sensors designed for maximum availability in severeservice applications

Нэмэлт функцүүдийн шинэчлэлтүүд:
Нарийвчилсан алсаас хянах телематик багц
Dust suppression ring kit
Special alloy liners specific material profiles
Extended warranty coverage plans

Үйлчилгээг дэмжих багцууд:
Planned maintenance agreements guaranteeing parts availability fixed annual cost
Onsite operator training commissioning services
Technical support hotline priority parts dispatch

Санхүүжилтийн сонголтууд:
Capital purchase outright ownership
Operating lease structures preserving capital
Finance lease agreements leading ownership

8 Түгээмэл асуултууд

What primary crusher types are compatible?
Our equipment is designed as downstream stage It works effectively following any primary jaw or gyratory crusher provided secondary stage screening ensures correct (100мм ердийн) Тэжээлийн хэмжээ тараах

How quickly can we expect installation commissioning?
For standalone units installation typically requires five ten working days depending foundation readiness Commissioning operator training adds additional two three days We provide detailed site preparation documentation advance

What ongoing maintenance does this require?
Daily visual checks weekly lubrication system inspections are standard Major service intervals involving liner changes vary based material abrasiveness but typically occur every six nine months continuous operation Planned maintenance kits available simplify scheduling

Can this produce other products besides railway ballast?
Yes The precise hydraulic adjustment allows production various aggregate sizes e.g subbase roadstone chippings making versatile asset outside dedicated rail contracts simply changing CSS screen configurations

Та гүйцэтгэлийн баталгаа өгдөг үү?
Yes We offer guaranteed throughput capacity product gradation curves based certified test reports using representative samples your site material prior purchase agreement