1. PAINPOINT DRIVE NOLEING

Бүтээгдэхүүний хэлбэр нь таарахгүй байгаа ил уурхайн тогтворжуулагчийн үйл ажиллагааг та удирдаж байна уу, хэт их торгууль бий болгох, Мөн төлөвлөөгүй засвар үйлчилгээ нь таны ашгийг эвдэж байна? Өндөр чанартай төмөр замын тогтворжуулагч үйлдвэрлэх нь нарийвчлал шаарддаг, yet many crushing plants struggle with these persistent challenges:
Элэгдлийн өндөр зардал: Abrasive granite, сагссах, or gneiss rapidly degrades crusher liners and wear parts, leading to frequent stoppages and unpredictable consumables expenditure.
Poor Cubicity & Excessive Fines: Inefficient crushing action produces flaky or elongated aggregates and an oversupply of unsaleable fines (5мм), failing to meet stringent EN 13450 or AREMA gradation standards for angularity and durability.
Хүчин чадлын гацаа & Шимөөс дутагдал: An illmatched primarytosecondary crushing circuit creates choke points, limiting total plant throughput and leaving potential revenue untapped.
Үйл ажиллагааны өндөр төвөгтэй байдал: Equipment requiring constant adjustment and monitoring increases the skill burden on your team and raises the risk of offspec production runs.

What if your ballast crushing line could deliver consistent, inspec product with lower cost per tonne, extended maintenance intervals, болон хялбаршуулсан хяналт? Шийдэл нь тусгай зориулалтын карьерын тогтворжуулагч бутлах төхөөрөмжийг сонгох явдал юм.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our quarry ballast crushing equipment comprises heavyduty, stationary or semimobile crushing plants engineered specifically for highvolume production of railway ballast. The operational workflow is optimized for shape and yield:

1. Анхдагч бууралт: Dumpfed material is initially reduced by a robust jaw crusher or gyratory crusher to a manageable size (ихэвчлэн <250мм).
2. Secondary Shape Crushing: The core of ballast production. Prescreened feed is directed to a cone crusher configured for aggressive interparticle comminution in a crowded chamber.
3. Эцсийн хэмжээ & Дэлгэц авах: Crushed aggregate is precisely screened on heavyduty vibrating screens. Onspec material (жишээ нь e., 31.563мм) is conveyed to stockpile; oversize дахин эргэлтэнд байна; undersize is diverted for byproduct sales or waste.

Хэрэглээний хамрах хүрээ: Хатуу хаданд тохиромжтой (UCS >150 МПа) quarries supplying national rail networks, private industrial sidings, and construction projects requiring premium aggregate. Энэ төхөөрөмж нь тасралтгүй ажиллах зориулалттай, өндөр тоннын үйл ажиллагаа.

Хувьсгал: Not suitable for soft or highly abrasive sedimentary rock without specific liner material review. Maximum feed size and ultimate capacity are determined by model selection.

3. ҮНДСЭН ОНЦЛОГ

Hydroset CSS тохируулга | Техникийн үндэслэл: Hydraulic cavity clearing and closedside setting control | Үйл ажиллагааны ашиг тус: Operators can adjust product gradation or clear blockages in under 60 seconds from a central location, minimizing downtime during changeovers or unexpected events. | ROI нөлөө: Reduces noncrushing time by up to 70% compared to manual adjustment systems, жилийн дамжуулах чадварыг шууд нэмэгдүүлэх.

Liner Life Optimization System | Техникийн үндэслэл: Automated wear compensation via constant hydraulic pressure on the crushing mantle | Үйл ажиллагааны ашиг тус: Доторлогоо нь гарын авлагын оролцоогүйгээр элэгддэг тул бүтээгдэхүүний жигд зэрэглэлийг хадгална, ensuring continuous spec compliance over longer campaigns. | ROI нөлөө: Extracts maximum usable life from wear parts and reduces the frequency of liner changes, lowering both part costs and labor hours.

Олон давхаргат бутлах камер | Техникийн үндэслэл: Engineered cavity profiles that promote interparticle crushing within a packed bed of material | Үйл ажиллагааны ашиг тус: Forces rockonrock breakage in the secondary/tertiary stage, producing superior particle cubicity while reducing direct metalonrock wear and fines generation. | ROI нөлөө: Борлуулах боломжтой тогтворжуулагчийн гарцыг нэмэгдүүлнэ 815% per tonne of feed rock while decreasing liner abrasion costs.

HeavyDuty Vibrating Screen Integration | Техникийн үндэслэл: HighG force screening decks with precisely sized apertures mounted on reinforced frames | Үйл ажиллагааны ашиг тус: Provides accurate final separation even under wet or sticky conditions, ensuring final product is free of undersized material as per rail authority specifications. | ROI нөлөө: Eliminates costly reprocessing of contaminated stockpiles and prevents rejection of loads at the point of delivery.

Төвлөрсөн PLC автоматжуулалт | Техникийн үндэслэл: Programmable Logic Controller managing crusher load, тэжээлийн хувь хэмжээ, and interlocks with plant conveyors | Үйл ажиллагааны ашиг тус: Allows a single operator to monitor and optimize the entire circuit from a control room, regulating power draw for peak efficiency. | ROI нөлөө: Lowers personnel requirements per shift and reduces energy consumption per tonne by optimizing motor load.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай карьерын тогтворжуулагчийг бутлах шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Life (Зүлгүүрийн чулуулаг)| 450550 kTonnes| 600750 kTonnes| +25% нь +35% |
| Saleable Yield (>95% Хүю Бид)| ~82% of feed| 8892% тэжээлийн| +7% нь +12% |
| Эрчим хүчний тусгай хэрэглээ| ~0.85 kWh/Tonne| ~0.72 kWh/Tonne| 15% |
| Average Unplanned Stoppages| 1218 цаг/сар| <6 цаг/сар| 60% |
| Зэрэглэлийн тууштай байдал (Std Dev)| High variability within spec band| Tight control within spec band (field data shows ±3mm)| Improved process stability |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 дээр нь 1,200 цагт тонн (цагдаа) of finished ballast product.
Эрчим хүчний шаардлага: Primary circuit from 90 kw; Secondary/Tertiary cone crushers from 160 кВт хүртэл 500 кВт-ын хэмжээ загвараас хамаарна.
Материалын үзүүлэлтүүд: Engineered for maximum feed size up to 800mm; produces standard railway ballast fractions (жишээ нь e., 31.5/50мм, 40/70мм). Crusher mantles/bowls available in Manganese steel grades or optional premium alloys for extended life.
Физик хэмжээсүүд (Ердийн хоёрдогч станц): Ойролцоох. Уртын хэмжээ: 10м x Өргөн: 5m x Өндөр: 5м (excludes feed hopper/discharge conveyors).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 20°C to +45°C with optional heating/cooling systems for lubrication units.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Үндэсний төмөр замын дэд бүтцийн төсөл | Сорилт: A contractor required guaranteed daily tonnage of EN13450 Type A ballast under a fixedprice contract with severe penalties for delay. Their existing plant produced excessive fines (~22%) causing yield shortfalls.| Хариу: Implementation of a tailored quarry ballast crushing circuit featuring our multilayer cone crusher technology paired with precise screening.| Үр дүн: Achieved consistent yield of saleable ballast at >90%, with fines generation reduced to below 14%. The project met all delivery schedules without penalty.

Боржингийн карьерын өргөтгөл | Сорилт: A quarry operator needed to double ballast output without expanding their primary footprint or significantly increasing shift labor costs.| Хариу: Installation of a highcapacity secondary/tertiary modular crushing station designed for direct conveyor integration with their existing primary crusher.| Үр дүн: Үйлдвэрийн бүтээмж -ээр нэмэгдсэн 115%. The automated system allowed operation with one additional operator per shift instead of two, improving output per labor hour by over 90%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our quarry ballast crushing equipment is offered in three primary tiers:

1. Стандарт үүргийн тохиргоо: For operations <400 tph with robust base specifications.
2. Өндөр хүчин чадлын тохиргоо: For outputs >600 tph featuring heavyduty components and advanced automation.
3. Modular/SkidMounted Configuration: For operations requiring future relocation or phased capital expenditure.

Optional features include dust suppression systems automated grease lubrication systems remote monitoring telematics packages

We offer comprehensive service packages including scheduled maintenance programs parts supply agreements

Financing options include capital purchase leasetoown agreements

8.Түгээмэл асуултууд

Q1 Is your equipment compatible with our existing primary jaw crusher
Yes our secondary stations are designed as standalone modules They can be integrated via conveyor systems

Q2 What impact will this have on our overall plant power consumption
Field data shows that due to optimized load management total specific energy consumption often decreases despite increased throughput

Q3 How long does commissioning typically take
For a complete turnkey station expect four weeks For modular integration into an existing line typical commissioning takes ten working days

Q4 What are the commercial terms
We require an order deposit upon contract signing Balance payment follows agreed milestones such as factory acceptance shipping confirmation

Q5 Do you provide operational training
Yes we include comprehensive training at your site during commissioning covering operation routine maintenance troubleshooting