1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable availability eroding your gold processing margins? Managing a gold ore crushing circuit presents distinct challenges that directly impact your bottom line. Нийтлэг өвдөлтийн цэгүүд орно:
Өндөр элэгдэл & Засвар үйлчилгээний зардал: Алткварцын хүдрийн хэт хатуулаг, зүлгүүрийн шинж чанар нь бутлуурын доторлогоог хурдан доройтуулдаг, байнга болоход хүргэдэг, costly shutdowns for component replacement and excessive spare parts inventory.
Төлөвлөөгүй завсарлага: A primary crusher failure can halt your entire milling operation, costing thousands per hour in lost production and labor inefficiency.
Үр ашиггүй чөлөөлөлт: Inadequate or inconsistent particle size reduction can hinder downstream gold recovery in leaching or gravity circuits, locking value in tailings.
Эрчим хүчний өндөр хэрэглээ: Older or improperly specified crushing equipment can be a significant driver of your plant's power costs per ton processed.
Handling Variable Feed: Fluctuations in ore hardness, чийг, or feed size from the mine can choke or overload a system not designed for such variability.

Is your current crushing solution equipped to minimize these risks while maximizing throughput and recovery? The right professionalgrade equipment is not an expense but a strategic investment in plant stability and profitability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our engineered solution is a range of heavyduty, stationary and modular primary and secondary jaw crushers specifically configured for professional gold ore processing. These units are designed as the foundational stage in a comminution circuit, reliably reducing runofmine (Омын) ore to a consistent size for further grinding.

Үйл ажиллагааны ажлын урсгал:
1. ROM ore is fed via grizzly or apron feeder into the crusher’s robust feed hopper.
2. The highinertia flywheel and optimized kinematics of the crushing chamber facilitate forceful compression of ore between a fixed and a moving jaw plate.
3. Crushed product discharges at the predefined closedside setting (Css), directly onto a conveyor for transport to the next stage (жишээ нь e., cone crusher or SAG mill feed).

Хэрэглээний хамрах хүрээ: Алтны үндсэн хүдэрт нэн тохиромжтой (хадгаламж), including quartz veins and mineralized shear zones with unconfined compressive strength (UCS) Шалтгаална, хамаарна 350 МПа. Ногоон байгууламжийн суурилуулалт болон шинэчлэлтийн аль алинд нь тохиромжтой.

Хувьсгал: Not recommended as a standalone solution for highclay or wet, sticky ores without prior scalping; final product sizing typically ranges from 150mm down to 20mm, requiring secondary/tertiary stages for finer liberation.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хүрээ & Kiniomititz | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) стрессийн оновчтой хуваарилалт | Үйл ажиллагааны ашиг тус: Exceptional structural integrity under cyclical loading, eliminating frame fatigue cracks | ROI нөлөө: Extended operational lifespan exceeding 20 жил, хөрөнгийн орлуулалтын мөчлөгийг багасгах.

Manganese Steel Jaw Plates with Optimal Tooth Profile | Техникийн үндэслэл: Workhardening ASTM A128 Grade C alloy with applicationspecific corrugations | Үйл ажиллагааны ашиг тус: Increased wear life by up to 30% over standard plates, бүтээгдэхүүний тогтвортой зэрэглэлийг удаан хадгална | ROI нөлөө: Lower costperton for wear parts, fewer changeouts reduce labor hours and exposure risk.

Automated Wedge Adjustment System | Техникийн үндэслэл: Hydraulic toggle tensioning and CSS adjustment | Үйл ажиллагааны ашиг тус: Allows remote setting changes in minutes versus manual shim adjustments taking hours; enables quick compensation for wear | ROI нөлөө: Ажиллах хугацааг дээд зэргээр нэмэгдүүлнэ; facilitates easy adjustment to optimize feed for downstream processes.

HighCapacity Flywheel Design | Техникийн үндэслэл: Calculated rotational inertia to ensure consistent crushing force throughout the cycle | Үйл ажиллагааны ашиг тус: Эрчим хүчний эрэлтийн оргил үеийг зөөлрүүлнэ, protects drive components from shock loads, ensures continuous material flow | ROI нөлөө: Reduces peak electrical load penalties; lowers stress on Vbelts and bearings.

Нэгдсэн тоос дарах & Битүүмжлэх | Техникийн үндэслэл: Strategically placed spray nozzles and multilabyrinth seals at bearing housings | Үйл ажиллагааны ашиг тус: Controls silica dust at source for improved air quality; prevents abrasive grit ingress into bearings | ROI нөлөө: Reduces health compliance risks; extends critical bearing life by over 40%.

Modular Main Assembly Design | Техникийн үндэслэл: Splitframe design for key subassemblies like pitman and bearings | Үйл ажиллагааны ашиг тус: Enables major service or component replacement outside the crusher cavity using standard workshop tools | ROI нөлөө: Drastically reduces critical path downtime during major overhauls.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай алтны хүдрийн хацарт бутлуурын шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Wear Life (Зүлгүүрийн хүдэр) | Суурь (100%) | Өмчийн хайлш & profile design| +2530% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Холбогдол| ~1218 сар| Advanced sealing & тосолгооны системүүд| +4050% |
| Сул зогсолтыг тохируулах (CSS өөрчлөлт) | 46 цаг (гарын авлага) <1 цаг (Гидравлик)| <15 хоёр хоног (fully hydraulic)| 75% тэтгэвэр. hydraulic standard |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) Хэрэглээнээс хамаарч өөр өөр байдаг.| Суурь (100%) Оновчтой кинематик & танхимын дизайн| 1015% |
| Дамжуулагчийн тууштай байдал (±% from target)| ±15% Highinertia flywheel & aggressive nip angle| ±5% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 200 1,800 цагт тонн (Цагдаа), depending on feed size and closedside setting.
Тэжээх: From 900mm x 600mm up to 1,500mm x 1,300mm.
Эрчим хүчний шаардлага: -аас цахилгаан мотор хөтөч 75 кВт 250 kw; өндөр хүчдэлийн уурхайн цахилгаан хангамжид тохируулсан (жишээ нь e., 1000V/3300V/6600V).
Материалын үзүүлэлтүүд: Main frame fabricated from highyield strength steel plate (>350 МПа); Jaw plates ASTM A128 Gr C / DIN GX120Mn12; Eccentric shaft forged from EN24/34CrNiMo6 equivalent.
Физик хэмжээсүүд & Жин: Modular designs configured for transport constraints; weights range from ~25 tonnes to over 90 тонн.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; dustproofed to IP65 standards on electrical components; suitable for altitudes up to 3,000m.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкийн хатуу рок уурхайн шинэчлэл

Challenge An existing operation faced excessive downtime every 68 weeks for jaw liner replacement on their primary crusher processing highsilica ore, bottlenecking the plant.
Solution Installation of our heavyduty jaw crusher with proprietary liner profile and automated wedge system.
Results Liner life extended to 1214 долоо хоног. Combined with faster CSS adjustments, available crushing hours increased by 18%, supporting a sustained plant throughput increase of over 12%.

Canadian Arctic Modular Plant Installation

Challenge A remote explorationtoproduction site required a compact, highly reliable primary crushing module capable of operating in extreme cold with minimal onsite maintenance expertise.
Solution A preassembled modular jaw crusher skid with integrated heating systems, extendedlife lubricants, болон зайнаас хянах телематик.
Results The unit achieved >96% availability in its first year despite ambient temperatures below 30°C. Remote diagnostics enabled proactive planning of parts shipments, eliminating unplanned airfreight costs.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our professional gold ore crushing equipment is offered under flexible commercial terms tailored for capital project planning.

Үнийн шатлал: Based on model size and configuration complexity. Standard heavyduty models offer the core value proposition. Premium configurations include full automation packages and advanced metallurgy options.
Нэмэлт шинж чанарууд: Хувьсах давтамжийн хөтөч (VFD) зөөлөн эхлэлийн хувьд & хурдны хяналт; автоматжуулсан тосолгооны систем; бодит цагийн нөхцөл байдлыг хянах мэдрэгч (чичир, хэм); wear part laser profiling systems.
Үйлчилгээний багцууд: Үндсэн баталгаанаас сонгоно уу, Extended Protection Plans covering parts/labor up to three years), or FullService Maintenance Contracts including scheduled inspections and priority technical support.
Санхүүжилтийн сонголтууд: We work with international export credit agencies and equipment financing partners to offer leasetoown agreements or tailored purchase plans that align with your project's cash flow timeline.

8. Түгээмэл асуултууд

Q1 Are your jaw crushers compatible with my existing vibrating grizzly feeder and conveyor system?
Тиймээ. Our engineering team will review your existing layout drawings feed rates material characteristics We design discharge heights mounting points integrate seamlessly into brownfield expansions

Q2 Суурилуулалтын ашиглалтад оруулах ердийн хугацаа гэж юу вэ??
For modular skidmounted units commissioning can be within days delivery For larger stationary units typical installation supervised our technicians takes weeks depending site readiness

Q3 How do you ensure optimal performance my specific ore type?
We require kg sample representative ore conduct crushability index abrasion test Our application engineers use this data recommend optimal chamber geometry liner profile operational settings

Q4 What are lead times major wear parts like jaw plates?
We maintain strategic global inventory hubs critical wear parts Standard manganese jaw plates typically available within weeks Highwear sitespecific alloys may require longer lead times advised plan accordingly

Q5 Do you offer training our operations maintenance staff?
Yes Comprehensive training provided covers safe operation routine maintenance troubleshooting procedures Training conducted during commissioning supplemented detailed manuals digital resources

Q6 Can equipment be financed through contract manufacturer directly?
We not direct lender but facilitate financing through established network partners We provide necessary technical documentation support secure projectbased equipment financing favorable terms

Q7 What key metrics should track measure ROI this investment?
Primary metrics include costperton crushed factoring energy consumption liner wear labor availability percentage Overall impact measured through increased downstream recovery reduced unscheduled downtime whole processing circuit