1. PAINPOINT DRIVE NOLEING

Таны кокс илрүүлэх үйл ажиллагаа ашигт ажиллагааг алдагдуулдаг байнгын үр ашиггүй байдлаас болж зовж шаналж байна уу?? Plant managers and engineering contractors face significant challenges with traditional screening methods for metallurgical coke. Нийтлэг өвдөлтийн цэгүүд орно:

Хэт их торгууль бий болгох: Aggressive screening action can degrade premium coke, Илүүдэл торгууль үүсгэх (10мм) that are difficult to sell, тонн тутамд ногдох орлогод шууд нөлөөлдөг.
Нүд сохлох & Тээвэрлэлт: Moisture and sticky fines blind screen decks, while undersized material carries over into the product stream. This compromises product quality, leads to customer rejections, and forces frequent, costly manual cleaning halts.
Өндөр засвар үйлчилгээ & Сул зогсолт: The abrasive nature of coke accelerates wear on screen panels, холбогдол, and structures. Unplanned downtime for repairs and the constant replacement of parts create substantial operational costs.
Үр ашиггүй тусгаарлалт: Inconsistent feed rates or improper screen motion result in poor size separation. This means onspec product is lost to waste streams, and offspec material contaminates the product silo.

Are you searching for a robust screening solution that maximizes onspec yield, protects material integrity, and operates reliably with minimal intervention? The right industrial vibrating screen is a critical investment in your plant’s throughput and bottom line.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: Хүнд даацын кокс чичиргээт дэлгэц

Энэ төхөөрөмж нь өндөр хүчин чадалтай, linear motion vibrating screen engineered explicitly for the scalping and precise size classification of hot or cold metallurgical coke. Its design prioritizes gentle yet effective material handling to preserve coke integrity while ensuring sharp separations.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke from the crusher or oven is delivered onto the screen via a regulated feed chute to ensure an even distribution across the full width of the deck.
2. Үр дүнтэй давхаргажилт & Хуваах: Хос чичиргээт мотор нь шугаман шидэлтийн хөдөлгөөнийг үүсгэдэг, stratifying the material bed. Larger particles travel rapidly across the deck for discharge as oversize, while correctly sized coke passes through the precisely calibrated screen apertures.
3. Dedicated Product Streams: Separated fractions—oversize, multiple grades of onspec product (жишээ нь e., Домен зуухны кокс, самар кокк), and fines—are discharged via isolated chutes into their respective conveying systems or stockpiles.

Хэрэглээний хамрах хүрээ: Анхан шатны хэмжээ (арьс хусах) and secondary classification of metallurgical coke in coke plants, гангийн үйлдвэрүүд, болон бөөнөөр нь зөөвөрлөх терминалууд.
Хувьсгал: Наалтанд зориулагдаагүй, claylike materials without pretreatment; maximum lump size and temperature limits apply as per technical specifications.

3. ҮНДСЭН ОНЦЛОГ

Patented NonBlind Deck System | Техникийн үндэслэл: Multilayer polyurethane panels with tapered apertures and elastic secondary cleaning balls | Үйл ажиллагааны ашиг тус: Prevents aperture clogging from moist or sticky fines; maintains consistent screening efficiency without manual intervention | ROI нөлөө: Eliminates downtime for cleaning; improves screening efficiency by up to 15%, нэвтрүүлэх чадварыг нэмэгдүүлэх
DualCounterweight Vibrator Drive | Техникийн үндэслэл: Two synchronized vibrator motors producing a linear force vector | Үйл ажиллагааны ашиг тус: Тогтвортой байдлыг өгдөг, fully adjustable stroke for optimal material travel speed and stratification; minimal dynamic stress transferred to the support structure | ROI нөлөө: Reduces structural maintenance costs by up to 30%; allows tuning for different feed conditions to maximize yield
Modular Deck & Элэгдлийн хамгаалалт | Техникийн үндэслэл: Boltin wear liners on side plates and replaceable deck sections constructed from AR400 steel or specialized polyurethane | Үйл ажиллагааны ашиг тус: Dramatically simplifies maintenance; worn components can be replaced in sections without dismantling the entire machine | ROI нөлөө: Cuts panel replacement time by 60%; extends major overhaul intervals
Хаалттай тоос үл нэвтрэх загвар | Техникийн үндэслэл: Continuous sealing system between deck frames and fully clad sidewalls with integrated dust extraction ports | Үйл ажиллагааны ашиг тус: Contains dust emissions at the source, improving plant air quality and safety compliance | ROI нөлөө: Reduces housekeeping costs and mitigates risk of regulatory noncompliance fines
Хүнд даацын ороомгийн пүршний тусгаарлагч | Техникийн үндэслэл: Highcycle fatigueresistant steel coil springs supporting the vibrating frame | Үйл ажиллагааны ашиг тус: Илүү шингээнэ 95% динамик ачааллын, preventing vibration transmission to the building foundation | ROI нөлөө: Eliminates costly reinforced concrete foundations; allows for simpler steel support structures

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Уламжлалт дэлгэц) | Our Coke Vibrating Screen Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Скрининг үр ашиг (Нарийвчлал) | ~8590% under optimal conditions | Тууштай >95% across varying feed rates| +510% improvement in yield |
| Самбарын үйлчилгээний хугацаа (AR Steel) | 36 months depending on abrasiveness| 814 months with optimized deck system| +100% ашиглалтын хугацааг уртасгана |
| Дэлгэцийн засвар үйлчилгээний жилийн зогсолт| 120180 цаг (цэвэрлэгээ, panel changes)| 4060 модульчлагдсан загвар бүхий цаг| ~65% reduction in lost time |
| Торгууль үүсгэх (10мм) During Screening| Шалтгаална, хамаарна 5% additional generation| -аас бага 2% additional generation| >60% reduction in product degradation |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал & Үнэлгээ: -аас дамжуулахад зориулагдсан 200 TPH хүртэл 1500 Бөөн коксын TPH (density ~0.50.7 t/m³). Multiple width (1.5m – 3.0m) and length (4.5m – 7.5m) configurations available.
Эрчим хүчний шаардлага: хүртэл хос доргиурт мотор 2 x 7.5 кВт 2 x 30 kw (400/690Т, 50/60Гц). Total installed power depends on machine size and required Gforce.
Материалын үзүүлэлтүүд: Үндсэн компьютер: Хүнд даацын нүүрстөрөгчийн ган (S355JR). Бүрэлдэхүүн хэсгүүдийг өмсөх: Side liners – AR400 Steel; Screen Panels – Tensioned HARDOX® wire mesh or modular polyurethane; Deck Frames – Abrasionresistant steel.
Физик хэмжээсүүд: Загвараас хамаарч өөр өөр байдаг. Example Model CKV2448: Нийт урт ~ 9 м, өргөн ~ 3м, өндөр ~2м (дэмжлэгийг эс тооцвол). Жин ойролцоогоор. 12 тонн.
Байгаль орчны үйл ажиллагааны хүрээ: Suitable for ambient temperatures from 20°C to +50°C. Handles hot coke up to ~150°C with heatresistant gaskets and component specifications.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Plant Blast Furnace Feedstock Preparation

Challenge A major steel producer experienced high levels of undersize material (<25мм) contaminating their blast furnace coke stockpile due to an inefficient primary scalper screen at their wharf unloading station.
Solution Installation of a highcapacity linear motion Coke Vibrating Screen equipped with nonblind decks at the transfer point after primary crushing.
Results Screening efficiency increased from an estimated 96%. Onspec blast furnace feedstock (+25мм) yield improved by approximately >8%, significantly reducing purchasedcoke requirements.

Merchant Coke Plant Product Classification

Challenge A merchant coke plant needed sharper separation between nut coke (1025мм) болон сэвшээ салхи (10мм) fractions but found their existing screens generated excessive fines due to aggressive vibration.
Solution Replacement with twotiered Coke Vibrating Screens featuring adjustable lowamplitude/highfrequency drives designed for gentle handling at lower deck inclinations.
Results Fines generation during final sizing was reduced by more than >60%. The production of highvalue nut coke increased proportionally without compromising total throughput.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тоног төхөөрөмжийн үнийг машины хэмжээнээс хамаарч шаталсан (тавцангийн талбай), барилгын материал (standard vs premium wear packages), моторын үзүүлэлтүүд:
I шат (<15 m² deck): For lower capacity lines or pilot facilities
II шат (<15 м² 30 m² deck): Custom highcapacity units

Нэмэлт шинж чанарууд:
Hotduty package including heat shields & specialized seals
Explosionproof motor specification
Нөхцөл байдлыг хянах дэвшилтэт мэдрэгч

Үйлчилгээний багцууд:
Extended warranty plans covering vibrator units
Жилийн үзлэг & оновчлолын үйлчилгээ
Onsite spare parts inventory agreements

Санхүүжилтийн сонголтууд:
Capital equipment leasing programs through partner financial institutions are available upon request

8 Түгээмэл асуултууд

Q What is your typical lead time?
A Lead times vary based on project scope but standard models typically ship within <12 weeks from order confirmation Custom configurations may require <16 долоо хоног

Q Can this equipment be integrated into my existing layout?
A Yes Our engineering team provides comprehensive interface drawings including load data chute recommendations & electrical requirements We design our screens as modular units adaptable within existing transfer towers

Асуулт Энэ шийдэл нь тэжээлийн чийгийн өөрчлөлтийг хэрхэн зохицуулдаг вэ??
A The nonblind deck system combined with adjustable vibration parameters allows effective operation at moisture contents upto approximately <8% Beyond this predrying or alternative technologies may be recommended

Q What are your payment terms?
A Standard commercial terms are <30% downpayment upon order <60% priorto shipment & <10% upon completionof commissioning For lease arrangements terms are structured through our financing partners

Q Та суулгацын хяналтыг хийдэг үү?
A Yes we offer optional expert installation supervision & commissioning services This ensures optimal setup performance validation & операторын сургалт