1. PAINPOINT DRIVE NOLEING

Та тоосгоны чанарт нийцэхгүй байна уу?, хөдөлмөрийн өндөр зардал, мөн урьдчилан таамаглах боломжгүй үйлдвэрлэлийн гацаа? In commercial brick manufacturing, these operational challenges directly impact your bottom line. Manual handling and outdated equipment can lead to a defect rate exceeding 5%, resulting in significant material waste. Unplanned downtime for mold changes or maintenance can halt your entire production line for hours, delaying orders and increasing overhead. Цааш нь, reliance on semiautomated systems often caps your output, limiting scalability and profitability.

How do you transition from variable, laborintensive production to a reliable, highvolume operation? The solution lies in selecting the right professional brick making machines private label manufacturer. This partnership is not merely about purchasing equipment; it’s about securing a production asset engineered to deliver consistency, бүтээмж, and brandspecific value.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

We are a professional brick making machines private label manufacturer, specializing in the design and production of fully automatic stationary block making machines for highvolume commercial applications. Our core model is engineered for continuous operation in fixedplant settings, producing a wide range of concrete masonry units (CMUs), хучилтууд, болон тусгай тоосго.

Үйл ажиллагааны ажлын урсгал:
1. Агрегат & Cement Feeding: Premixed raw material is conveyed automatically from the batching plant into the machine's feed hopper.
2. Metered Molding: A precisely measured volume of material is distributed into a heavyduty mold box under highfrequency vibration.
3. Өндөр даралтын нягтаршил: Hydraulic rams apply consistent pressure (configurable based on product) to form dense, dimensionally accurate blocks.
4. Automated Ejection & Тавиурлах: The cured block is ejected onto a pallet, which is then automatically stacked and transferred to the curing area.
5. Буцах мөчлөг: The empty pallet feeder returns pallets to the starting position for the next cycle.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Томоохон бүтээн байгуулалтад тохиромжтой, dedicated brick/block supply companies, and industrial parks requiring consistent output of standard and customdesigned blocks. Хатуу үйлдвэрлэхэд тохиромжтой, хөндий, хоорондоо холбоотой, and paving blocks.
Хувьсгал: This is a stationary plant solution requiring significant floor space, a stable concrete foundation, and integration with upstream (batching) ба доод урсгал (эдгээх, сав баглаа боодол) системүүд. It is not designed for mobile or onsite smallbatch production.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын гагнасан хүрээ | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)optimized structural design | Үйл ажиллагааны ашиг тус: Eliminates frame flexure under full load (Шалтгаална, хамаарна 200 луу), ensuring consistent product dimensions over decades of use | ROI нөлөө: Reduces longterm maintenance costs by over 30% and prevents costly realignment downtime.

ServoDriven Proportional Hydraulics | Техникийн үндэслэл: Closedloop servo valve control for precise pressure and flow management | Үйл ажиллагааны ашиг тус: Delivers smoother ram movement, reduces hydraulic shock by up to 60%, and allows for programmable pressure profiles for different products | ROI нөлөө: Эрчим хүчний хэрэглээг ойролцоогоор бууруулна 22% compared to standard hydraulic systems and extends component life.

QuickChange хэвний систем | Техникийн үндэслэл: Удирдагч тохируулагч зүү бүхий стандартчилагдсан боолтны интерфейс | Үйл ажиллагааны ашиг тус: Enables complete mold changeover in under 45 minutes by a twoperson crew without external crane dependency | ROI нөлөө: Increases plant utilization by minimizing nonproductive time during product changeovers.

Intelligent Vibration System | Техникийн үндэслэл: Dualaxis synchronized vibration motors with frequency inverters | Үйл ажиллагааны ашиг тус: Ensures optimal material compaction throughout the mold cavity for uniform density and strength while minimizing noise emissions | ROI нөлөө: Improves product quality consistency, reducing reject rates below 0.5% due to poor compaction.

Centralized PLC Control with HMI | Техникийн үндэслэл: Industrial programmable logic controller with tactile humanmachine interface | Үйл ажиллагааны ашиг тус: Operators can monitor all machine functions, diagnose faults via error codes, adjust cycle times/pressures/vibration settings from a single panel | ROI нөлөө: Simplifies training reduces troubleshooting time by an average of 65%, and provides production data for OEE tracking.

Integrated Pallet Circulation & Тосчин | Техникийн үндэслэл: Automated roller conveyor circuit with precision oiling system | Үйл ажиллагааны ашиг тус: Ensures smooth pallet return and applies a consistent film of release agent to prevent block adhesion without manual intervention | ROI нөлөө: Eliminates manual pallet handling labor and prevents costly blocksticking incidents that damage products.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Our Private Label Solution | Давуу тал (% сайжруулалт) |
|||||
| Циклийн цаг (стандарт блокийн хувьд) | ~1822 секунд | 15 секунд | Шалтгаална, хамаарна 25% илүү хурдан |
| Нэг блокийн эрчим хүчний хэрэглээ | Based on standard hydraulic pumps | Servoproportional hydraulics | Ойролцоогоор 22% доогуур |
| Мөөгөнцөр солих хугацаа | Ихэвчлэн 90120 хоёр хоног | Доод 45 хоёр хоног >50% бууруулах |
| Жилийн засвар үйлчилгээний зогсолт 710 өдрүүд 45 days Over 40% less downtime |
| Defect Rate due to Machine Variance ~23% <0.5% Шалтгаална, хамаарна 80% бууруулах |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын тэмдэглэгээ: PLM1000HD
Standard Production Capacity: Шалтгаална, хамаарна 4,320 solid blocks (400x200x200мм) 8 цагийн ээлжээр.
Эрчим хүчний шаардлага: Main drive – 45 kw; Vibration motors – 2 x 7.5 kw; Hydraulic system – equipped with servo pump.
Operating Pressure Range: -аас тохируулах боломжтой 80 Bar to 180 Үгүйсгэх.
Материалын үзүүлэлтүүд: Compatible with standard C30/37 concrete mix designs; maximum aggregate size of ≤10mm recommended.
Физик хэмжээсүүд (Машины ул мөр): L6m x W3m x H3m (excluding conveyor extensions).
Байгаль орчны үйл ажиллагааны хүрээ: +5°C-аас +40°C хүртэлх орчны температурт зориулагдсан; electrical components rated IP54 for dust/damp protection.
Удирдлагын систем: Industrial PLC with color touchscreen HMI; supports remote diagnostics port.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Regional Building Material Supplier Expansion

Challenge A supplier faced capacity constraints with older machinery could not meet new municipal housing contract demands requiring an additional million blocks within six months without compromising quality or increasing labor headcount significantly.
Solution Implementation of our private label PLM1000HD brick making machine integrated into their existing batching line alongside staff retraining
Results Output increased by over % achieving required volume Production cost per unit decreased % due higher efficiency lower defect rate The machine became their primary asset allowing them fulfill contract secure future bids

EcoFriendly Paver Manufacturer Branding Initiative

Challenge A manufacturer specializing permeable pavers needed distinct branded equipment reinforce market position as technology leader Their previous OEM machine limited customization produced noticeable variance batchtobatch color texture
Solution Codevelopment fully customized private label machine featuring specialized vibration profile denser surface finish proprietary quickchange mold system accommodate their unique product designs
Results Achieved superior product consistency critical aesthetic requirements Reduced changeover time between paver styles enabling smaller economical batch runs Established clear brand identity "Manufactured on Our Proprietary Line" marketing materials

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our engagement as your professional brick making machines private label manufacturer offers flexible commercial pathways

Үнийн шатлал
Base Equipment Package Includes core machine PLC control one standard mold set pallets
Enhanced Package Adds automated color feeder system additional standard mold set extended warranty years parts labor
Turnkey Lite Package Includes Enhanced Package plus foundational design consultancy basic operator training

Optional Features Custom paint branding laseretched identification plates advanced production monitoring software SCADA connectivity specialized vibration tables unique shapes

Service Packages Proactive scheduled maintenance plans remote diagnostic support priority spare parts dispatch dedicated technical account manager

Financing Options We collaborate thirdparty industrial equipment financiers offer leasetoown structures operating leases traditional loans terms align project cash flow expectations

8 Түгээмэл асуултууд

What level customization available private label program We offer range from cosmetic branding paint logos control panel interfaces deep technical modifications like unique stroke lengths platen sizes vibration mechanisms specific your product formulations

How ensure machine compatibility our existing plant layout batching system Presales we conduct detailed site review require CAD drawings process flows Our engineering team provides integration specifications foundation drawings interface points ensure seamless fit

What typical lead time from order commissioning For standard configurations lead time approximately weeks Customized solutions require week timeframe depending complexity Factory acceptance testing mandatory prior shipment followed supervised onsite commissioning training

What ongoing operational costs should we anticipate Primary costs are electricity wear parts like mold liners seal kits hydraulic filters Field data shows average consumable cost per block produced competitive industry benchmarks due energyefficient design durable components

Do you provide training our operational maintenance staff Yes comprehensive training provided during commissioning covering routine operation daily checks basic troubleshooting preventive maintenance procedures Training manuals video guides included

What warranty coverage offered Standard warranty covers defects materials workmanship months key structural components months All hydraulic electrical components carry months warranty Extended warranty options available purchase

Can you supply molds custom block designs Yes as integrated manufacturer we design produce hardened steel molds house provide complete solution from drawing final product ensuring optimal performance between press mold