1. PAINPOINT DRIVE NOLEING

Are you managing a private label aggregate or construction materials business where consistent product quality, үйл ажиллагааны үргэлжлэх хугацаа, and perton cost control directly define your profitability? Sourcing crushing equipment often presents critical challenges:

Тогтворгүй гаралт & Brand Risk: Variable grain size and shape from unreliable equipment leads to offspec product, damaging your private label’s reputation and triggering rejections.
Unscheduled Downtime Costs: A primary crusher failure can idle an entire production line, costing thousands per hour in lost revenue, idle labor, and missed deliveries.
High Lifetime Operating Expenses: Frequent wear part changes, excessive energy consumption, and reactive maintenance on standard machines erode your margin over the 1015 year asset life.
Ихэмжиг & Flexibility Gaps: Fixedconfiguration plants struggle to adapt to changing feed material or market demand for different aggregate products, limiting business agility.

How do you secure a crushing solution that operates as a reliable, efficient extension of your brand, not a constant source of operational risk and cost? The strategic answer lies in a purposebuilt Private Label Stone Crusher Plant.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг Private Label Stone Crusher Plant is a complete, modular crushing and screening system manufactured to your exact brand specifications and performance requirements. It is not simply a rebadged standard model, but an engineered solution where every component is selected and integrated to optimize your specific feed material and output goals.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Түүхий тэжээлийн материал (жишээ нь e., 0700mm) is consistently fed into a robust primary jaw or impact crusher for initial size reduction.
2. Хоёрдогч/Гуравдагч бутлах: Material is conveyed to secondary cone or impact crushers for further refinement, producing precisely shaped intermediate aggregates.
3. Precise Screening & Ангилал: Multipledeck vibrating screens accurately separate crushed material into designated product fractions (жишээ нь e., 05mm, 510mm, 1020mm).
4. Хувьцаа & Эргэлтийн эргэлт: Onspec материалыг овоолго руу дамжуулдаг. Oversize material is automatically recirculated back into the circuit for recrushing, ensuring maximum yield and efficiency.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for medium to largescale production of aggregates for readymix concrete, барагшин, замын Засгийн, төмөр замын чигжээс, and construction projects. Suited for limestone, боржин чулуу, сагссах, голын хайрга, мөн дахин боловсруулсан бетон.
Хувьсгал: Not designed for metallic ore processing or extremely abrasive/highsilica content materials without specific metallurgical configurations. Maximum feed size and hardness are defined during the engineering phase.

3. ҮНДСЭН ОНЦЛОГ

Custom Engineered Circuit Design | Техникийн үндэслэл: Dynamic flow simulation & kinematic crusher modeling | Үйл ажиллагааны ашиг тус: Optimal crusher selection and screen deck configuration ensures firstpass yield exceeds 85%, reducing recirculating load and wear | ROI нөлөө: Lower energy cost per ton and reduced wear part consumption by an estimated 1525%.
Unified PLC Control System with Branded HMI | Техникийн үндэслэл: Centralized programmable logic controller with custom graphical interface | Үйл ажиллагааны ашиг тус: Your operators manage the entire plant from a single, intuitive panel displaying your logo; enables precise calibration for different product recipes | ROI нөлөө: Reduces startup/washout time by up to 30% and minimizes operator error.
HeavyDuty Modular Chassis | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) optimized steel structures with highstress reinforcements | Үйл ажиллагааны ашиг тус: Provides exceptional stability under full load vibration, extending structural life and maintaining precise alignment of conveyors and crushers | ROI нөлөө: Өндөр өртөгтэй бүтцийн засварыг арилгана; enables future relocation or expansion with minimal downtime.
Premium Component Standardization | Техникийн үндэслэл: Strategic specification of globally sourced bearings, моторууд, driveshafts & hydraulic components from Tier1 suppliers | Үйл ажиллагааны ашиг тус: Алдаа дутагдлын хоорондох дундаж хугацааг нэмэгдүүлнэ (MTBF); simplifies maintenance inventory with common parts across multiple crushers/screens | ROI нөлөө: Reduces parts stocking costs by ~20% and improves maintenance efficiency.
Нэгдсэн тоос дарах & Noise Abatement | Техникийн үндэслэл: Encapsulated transfer points with spray nozzles & acoustic dampening panels | Үйл ажиллагааны ашиг тус: Maintains compliance with increasingly strict site environmental regulations without requiring extensive external retrofit | ROI нөлөө: Avoids project delays or fines; improves community relations for urban/periurban sites.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт шийдэл | Private Label Stone Crusher Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бүтээгдэхүүний тууштай байдал (Shape Index) | Хувьсагч; dependent on feed fluctuation & өмссөн байдал. | Consistent cubicity maintained via optimized cavity design & controlled feed rates. | Шалтгаална, хамаарна 40% more uniform product based on field particle shape analysis. |
| Үйл ажиллагааны хүртээмж (Scheduled Hours) | ~8590%, factoring in unscheduled mechanical stops. | Targets >94%, achieved via overspec components & predictive maintenance design. | 59% increase in productive hours annually. |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) | Fixed speed drives; less optimized crushing chamber geometry.| Хувьсах давтамжийн хөтчүүд (VFD) on feeders/conveyors & efficiencytuned crushers.| Documented reductions of 1018% in specific energy consumption. |
| Part Life өмс (Manganese Tons/Set)| Standard manganese steel grades; generic cavity profiles.| Applicationspecific manganese alloys & computerdesigned liner profiles.| Increases of 2035% материалын зүлгүүрээс хамаарна. |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 150 нь 600+ цаг тутамд тонн (Цагдаа), depending on final circuit design.
Эрчим хүчний шаардлага: Total installed power typically between 350kW 800kW; supplied for 50Hz or 60Hz operation at voltages up to the customer specification.
Материалын үзүүлэлтүүд: Primary frame constructed from S355JR structural steel; wear surfaces utilize Hardox® or equivalent abrasionresistant steel; Crusher jaws/mantles in premium Mn18Cr2 or Mn22Cr2 alloy.
Физик хэмжээсүүд: Modular design allows transport within standard shipping containers; assembled plant footprint is customized per layout but designed for compactness.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust emission levels can be configured to meet sub10 mg/Nm³ standards.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Private Label Aggregate Producer for National Retail Chain

Сорилт: A supplier needed to produce six distinct decorative landscape aggregates under its own brand for a major retailer but faced high reject rates due to inconsistent sizing from aged equipment.
Хариу: Implementation of a tailored private label stone crusher plant featuring a tertiary cone crusher circuit with specialized screening decks calibrated for each product SKU.
Үр дүн: Product consistency achieved >98% compliance with retailer specifications on all lines within one month of commissioning.

Municipal Road Base Production Contractor

Сорилт: A contractor operating multiple public works projects required mobile crushing capacity but could not afford the downtime associated with moving and repermitting separate units at each site.
Хариу: A semimobile private label plant on a trailerized chassis was deployed as their dedicated asset across all city contracts over three years.
Үр дүн: Reduced mobilization time between sites by over twothirds due to preapproved permits based on standardized environmental controls.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our private label stone crusher plants are offered under transparent pricing tiers based on capacity complexity:

1\. Base Plant Tier (Up To ~250 TPH): Includes primary jaw secondary impactor basic screening module core conveyors PLC control system Warranty starts at [Price Range Estimate]
2\. HighCapacity Tier (~251–500 TPH): Adds tertiary crushing stage advanced multideck screening dust suppression package heavyduty feeders
3\. Custom Integrated Tier (500+ Цагдаа): Fully engineered circuit including automated product switching advanced telemetry remote monitoring capabilities

Optional Features Include:
Автоматжуулсан тос тосолгооны систем
Tramp metal detection/autoreject systems
Onboard power generation packages
Extended warranty/service plans covering parts labor

Санхүүжилтийн сонголтууд:
We work with international export credit agencies project finance partners offer flexible leasetoown structures typical terms ranging months

8 Түгээмэл асуултууд

Q1 How do you ensure the plant will perform with our specific rock type?
A1 Our engineering process begins with detailed analysis of your feed material samples including crushability work index abrasiveness We use this data calibrate our simulation models provide guaranteed performance metrics before fabrication

Q2 What level branding customization possible?
A2 Full exterior branding control panel graphics documentation provided You also receive technical documentation branded manuals spare parts lists under your company name

Q3 How does implementation affect our current production schedule?
A4 Plants are preassembled tested at our facility prior shipment minimizing onsite commissioning time typically weeks not months minimizing disruption

Q4 What ongoing technical support available?
A4 We offer tiered service packages from basic remote troubleshooting comprehensive annual maintenance contracts including regular inspections wear part optimization recommendations

Q5 Are these plants suitable regions strict environmental noise regulations?
A5 Yes they can specified include comprehensive enclosures baghouse filter systems sound dampening packages designed meet stringent EU US standards

Q6 Can plant expanded later increased capacity?
A6 The modular design inherently allows addition extra crushing stages larger screens extended conveyor systems planned during initial design phase facilitates costeffective future expansion