Private Label Stamp Mill Gold Mining Competitive Price

Товч тодорхойлолт:

1. PAINPOINT DRIVE OPENING Тогтворгүй дамжилтын улмаас алт олборлох үйл ажиллагааг та удирдаж байна уу?, хэт их засвар үйлчилгээний зардал, and unpredictable final grind? The limitations of your comminution circuit directly impact your bottom line. Эдгээр нийтлэг сорилтуудыг авч үзье: Үйл ажиллагааны өндөр зогсолт: Frequent liner changes and bearing failures in your stamp mill halt production for days, хэдэн мянган үнэтэй ...

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1. PAINPOINT DRIVE NOLEING

Тогтворгүй дамжуулалтаас болж алт олборлох үйл ажиллагааг та удирдаж байна уу?, хэт их засвар үйлчилгээний зардал, and unpredictable final grind? The limitations of your comminution circuit directly impact your bottom line. Эдгээр нийтлэг сорилтуудыг авч үзье:
Үйл ажиллагааны өндөр зогсолт: Frequent liner changes and bearing failures in your stamp mill halt production for days, costing thousands in lost recovery per hour.
Тохиромжгүй бөөмийн хэмжээ: Poorly calibrated stamps or worn components yield uneven ore fragmentation, reducing cyanidation efficiency and gold recovery rates.
Хэт их энерги & Хөдөлмөрийн зардал: Хуучин, inefficient stamp mill designs consume disproportionate power per ton processed and require constant manual monitoring and adjustment.
Өргөтгөх боломжийн хязгаарлалт: Rigid, singlecapacity mills cannot adapt to fluctuating ore grades or feed rates without major capital investment.

Та хэрхэн найдвартай байдалд хүрэх вэ, costperton crushing for midscale operations while maintaining the simplicity and durability the stamp mill principle is known for? The solution requires a modern reengineering of this proven technology.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our Private Label Stamp Mill is a modernized, heavyduty gravityimpact crushing machine designed for the continuous reduction of goldbearing quartz ore to liberate values for subsequent recovery processes. It is engineered for mediumcapacity operations (1100 TPD) where operational simplicity, ruggedness, and low technical overhead are critical.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл: хэмжээтэй хүдэр (ихэвчлэн 2" нь +1/2") is continuously fed into a robust mortar box.
2. Бишрэх: Механикаар өргөгдсөн тамга (46 per mill) хүдрийн давхаргад дараалан унадаг, applying repeated highimpact force.
3. Ангилал & Ахах: Crushed material passes through a perforated discharge diaphragm; oversize material is retained for further impact while liberated fines are washed into collection sluices.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Vein material free milling gold ores, намжн сарын станц, жижиг дунд хэмжээний уул уурхайн үйл ажиллагаа, and regions with limited access to complex technical support.
Хувьсгал: Нойтонд тохиромжгүй, sticky clays or highly abrasive ores without prior screening. Тохиромжтой ажиллахын тулд тогтмол тэжээлийн хэмжээ шаардлагатай. Primary crushing to 2" is a prerequisite. Private Label Stamp Mill Gold Mining Competitive Price

3. ҮНДСЭН ОНЦЛОГ

Модуль зуурмагийн хайрцагны дизайн | Техникийн үндэслэл: Segmented highchrome iron castings with interlocking seals | Үйл ажиллагааны ашиг тус: Enables replacement of individual wear sections instead of the entire box, reducing part cost and downtime by up to 70% | ROI нөлөө: Lowers longterm maintenance inventory costs and extends major overhaul intervals.

Нарийвчилсан camshaft & Өргөгч систем | Техникийн үндэслэл: Зохицуулалттай өргөх өндөртэй CNCmachined хайлшин ган camshaft (тохируулах боломжтой 610 инчвэйм) | Үйл ажиллагааны ашиг тус: Provides consistent impact energy and allows operators to finetune crush intensity based on ore hardness | ROI нөлөө: Optimizes power consumption per ton and improves overall liberation yield.

Төвлөрсөн тосолгооны материал | Техникийн үндэслэл: Автоматжуулсан, programmable lubrication points at all major bearings and pivot points | Үйл ажиллагааны ашиг тус: Гараар тослох алдааг арилгана, холхивчийн хамгийн оновчтой ашиглалтын хугацааг баталгаажуулдаг, and reduces daily operator intervention time | ROI нөлөө: Холхивчийн эвдрэлээс урьдчилан сэргийлнэ, a leading cause of unscheduled stoppages.

HeavyDuty Discharge Diaphragm | Техникийн үндэслэл: Lasercut steel plate with replaceable urethane sizing screens | Үйл ажиллагааны ашиг тус: Maintains consistent product sizing; urethane dampens noise and resists blinding compared to steelonly designs | ROI нөлөө: Improves downstream recovery efficiency by providing a more uniform feed to concentration tables or leaching circuits.

VFDDriven Motor Configuration | Техникийн үндэслэл: Variable Frequency Drive coupled with a hightorque electric motor | Үйл ажиллагааны ашиг тус: Allows softstart capability to reduce mechanical stress and permits stamp speed adjustment (60100 drops/minute) for process optimization | ROI нөлөө: Reduces peak electrical demand charges and component wear during startup cycles.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 1 Өдөрт тонн (TPD), 5 TPD, 20 TPD standard configurations.
Эрчим хүчний шаардлага: Загвараас хамаарна. Жишээ (20 TPD): 30 kW main drive motor with VFD controller; 400V/50Hz or custom voltage/frequency available.
Материалын үзүүлэлтүүд: Mortar Box Liners – HighChrome Cast Iron (500 BHN); Stamps – Forged Steel Heads with Manganese Steel Shoes; Frame – Fabricated ASTM A36 Steel.
Физик хэмжээсүүд (20 TPD Model): Ойролцоох. Уртын хэмжээ: 3.5м x Өргөн: 2.2m x Өндөр: 2.8м; Жин: ~8,500 kg.
Байгаль орчны үйл ажиллагааны хүрээ: 10 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; тоосны лац стандарт; optional enclosures for extreme environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА Private Label Stamp Mill Gold Mining Competitive Price

Гар урлалын & Жижиг хэмжээний уул уурхай (Тийхий) Cooperative Upgrade Challenge:

A cooperative was using manually operated triphammers resulting in low throughput (<0.5 TPD), high labor fatigue, and poor gold recovery due to inconsistent grinding.

Хариу:

Implementation of two semiautomated 5 TPD private label stamp mills with integrated feed hoppers and simple discharge sluices.

Үр дүн:

Throughput increased to a combined 910 TPD with two operators. Consistent grinding improved gravity recovery by an estimated 15%, paying back the equipment investment in under 8 months of seasonal operation.

Туршилтын үйлдвэр & Бөөн түүвэрлэлтийн үйл ажиллагааны сорилт:

An exploration company needed reliable batch crushing of varied hard rock samples from different zones but found jaw crusher/cone crusher combos too costly and complex for remote site deployment.

Хариу:

Deployment of a single containerized 1 TPD private label stamp mill unit with a builtin generator set and sample collection system.

Үр дүн:

The unit processed over 500 individual batch samples with minimal mechanical issues. The simplicity of the system allowed field geologists to operate it after basic training, providing homogenized 20 mesh material ready for fire assay at a significantly lower operational cost than portable rotary crushers.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Pricing is structured by capacity rating (TPD). Entrylevel models provide core functionality; midrange models include features like VFD drives; premium packages offer full automation controls and containerized plugandplay modules.
Нэмэлт шинж чанарууд: Feed rate vibratory feeders; integrated amalgamation plates; water recycling systems; бүрэн акустик хашлага; remote monitoring sensors for vibration & хэм.
Үйлчилгээний багцууд: Tiered offerings include Basic Warranty (12 сарын хэсгүүд), Extended Service Plans covering scheduled maintenance, or FullSite Support contracts including annual inspections and operator training refreshers.
Санхүүжилтийн сонголтууд: Available through partner financial institutions including equipment leasing structures tailored to mining cash flow cycles or milestonebased project financing.

8.Түгээмэл асуултууд

Q1: Is this private label stamp mill compatible with our existing gravity concentration circuit?
Тиймээ. The mill is designed as a dropin replacement or supplement within classic gravity flowsheets. It produces a similar product size range as traditional stamps but with greater consistency which benefits downstream tables or centrifugal concentrators.

Q2:What is the expected operational impact on our current manpower?
Field data shows that mills equipped with centralized lubrication reduce daily operator attention by approximately one hour per shift compared to manually lubricated legacy mills.The goal is not headcount reduction but enabling your team to focus on process optimization rather than routine maintenance.

Q3:What are the key commercial terms regarding delivery lead time?
Standard model lead times range from XY weeks exworks depending on configuration.Customizations will extend this timeline.FOB Incoterms are standard.CIF/DAP quotations are provided upon request based on destination port/site location.All pricing includes basic commissioning documentation

4-р улирал:Ямар түвшний суурь бэлтгэх шаардлагатай?
The mill requires a solid level concrete pad capable of supporting its dynamic operating weight.Specific foundation drawings including bolt patterns anchor loads are provided upon order confirmation.Simpler foundations than those required for rotary mills are typically sufficient

Q5:Та ямар сургалт явуулдаг вэ?
A comprehensive digital operation maintenance manual video library detailing setup routine checks troubleshooting procedures are supplied.For larger orders we recommend an optional onsite commissioning package which includes handson training

Q6:What happens if we need spare parts quickly?
We maintain strategic inventories critical wear components such as liners camshaft segments diaphragms Our logistics partners can expedite shipment globally Standard parts dispatch occurs within Z business days after order confirmation