H1: Private Label Impact Crushers: Engineered for HighVolume Aggregate Profitability

Дэд гарчиг: Specify, брэнд, and deploy robust reduction machinery designed to lower your cost per ton in demanding quarry and recycling operations.

1. Operational Challenges in Aggregate Reduction

Are rising operational costs and unpredictable downtime eroding your margins? For plant managers and commercial buyers, the primary crushing stage presents critical bottlenecks that directly impact profitability. Гол бэрхшээлүүд орно:

Хэт их элэгдлийн эд ангиудын зардал: Алхыг байнга солих, бүس, and blow bars due to inconsistent feed material or suboptimal chamber design.
Засвар үйлчилгээний төлөвлөгөөт бус зогсолт: Extended, complex procedures for rotor inspection or wear part changeouts halt your entire production line.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Fluctuations in output particle size distribution, leading to rejected loads and recrushing that wastes energy and capacity.
тонн тутамд эрчим хүчний өндөр хэрэглээ: Inefficient crushing action and system design that inflate your most significant variable operating cost.
Хэрэглээний хамрах хүрээний хатуу байдал: Crushers that cannot adapt to varying feed materials (жишээ нь e., switching between limestone and recycled concrete) дахин тохируулга эсвэл гүйцэтгэлийн алдагдалгүйгээр.

How do you select a primary or secondary impact crusher that addresses these specific cost centers with engineering precision, зөвхөн амлалт биш?

2. Бүтээгдэхүүний тойм: Private Label Impact Crushers

Our private label impact crushers are heavyduty, horizontal shaft impactors (HSI) engineered for highvolume reduction of aggregates, бетон, болон асфальт. We provide the fully engineered platform; you apply your brand and specifications for a seamless fit within your equipment portfolio.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Material is directed into a largecapacity feed hopper with integrated grizzly or prescreen to bypass fines.
2. Хурдасгал & Цохилт: Feed material is propelled by the highinertia rotor into the adjustable primary curtain(s), ан цав үүсэх.
3. Хяналттай бууралт: Material rebounds into the adjustable secondary curtain(s) or grinding path for further size reduction.
4. Бүтээгдэхүүнийг гадагшлуулах: Correctly sized material exits through the adjustable bottom grate, ensuring final product specification.

Хэрэглээний хамрах хүрээ: Primary or secondary crushing of low to mediumabrasive materials: шохойн чулуу, харомын, Дахин боловсруулсан бетон & барагшин (RCA/RAP), шаар. Ideal for stationary plants or large portable tracked setups.

Хувьсгал: Not recommended as a primary crusher for highly abrasive materials (жишээ нь e., боржин чулуу, урхи чулуу) where compressive crushers offer superior wear life. Optimal performance requires consistent feed size control upstream.

3. Үндсэн шинж чанарууд & Инженерийн ашиг тус

Гидравлик тохируулгын систем | Техникийн үндэслэл: Centralized hydraulic cylinders for curtain positioning | Үйл ажиллагааны ашиг тус: Adjust product gradation or clear blockages in minutes from a single station without manual shim removal | ROI нөлөө: Тохируулгын зогсолтыг хүртэл бууруулна 85%, increasing annual machine utilization

Моноблок роторын дизайн | Техникийн үндэслэл: Solid steel rotor disc forged as a single unit with welded wear plates | Үйл ажиллагааны ашиг тус: Eliminates disc separation risks under high stress, maintains precise balance for sustained throughput | ROI нөлөө: Extends major rotor service intervals by 3050%, protecting against catastrophic failure

MultiFunctional Access Doors | Техникийн үндэслэл: Large rear service door with integrated lifting points | Үйл ажиллагааны ашиг тус: Provides full access to the crushing chamber for safe liner changes and thorough inspection | ROI нөлөө: Cuts scheduled maintenance time by half, improving labor efficiency

ClassLeading Feed Opening & Танхим загвар | Техникийн үндэслэл: Deep chamber geometry optimized via CFD analysis for materialonmaterial breakage | Үйл ажиллагааны ашиг тус: Accommodates larger feed sizes and promotes stoneonstone fracture, reducing wear on metallurgy | ROI нөлөө: Lowers cost per ton by distributing wear across the chamber environment

PLCBased Condition Monitoring Ports | Техникийн үндэслэл: Integrated sensor ports for vibration & temperature monitoring connected to plant control systems | Үйл ажиллагааны ашиг тус: Enables predictive maintenance scheduling based on actual rotor bearing condition, not just hours run | ROI Impact Prevents unplanned stoppages and allows parts procurement in advance

4. Өрсөлдөөний давуу талуудыг харвал

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our Private Label Impact Crusher Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Эд анги солих хугацааг өмс (Primary Curtain) | 46 цаг (гарын авлагын шил) | 80% сайжруулалт |
| Rotor Rebuild Interval (Шохойн чулуу) | ~600k tons MTBR | ~900k tons MTBR| ~50% сайжирсан |
| Эрчим хүчний үр ашиг (кВт/тонн гарц) Материалаас хамаарч өөр өөр байдаг| Суурь = 100%| Талбайн өгөгдлийг харуулж байна 8892% суурь хэрэглээний| 812% сайжруулалт |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал (± % passing key sieve)| ± 7% зөрүү| ± 3% variance via hydraulic adjustment lock| > 55% сайжруулалт |

Mean Time Between Rebuilds – based on internal field data tracking.

5. Техникийн үзүүлэлтүүдийн тойм

Хүчин чадлын хүрээ: Загваруудаас авах боломжтой 300 TPH хэтэрсэн 800 TPH нэрлэсэн дамжуулах чадвар (тэжээлийн материал, бүтээгдэхүүний хэмжээ зэргээс хамаарна).
Эрчим хүчний шаардлага: Хөтөлсөн 400 800 kW electric motors; Tier-тэй нийцдэг 4 Эв нь / Stage V diesel power packs for mobile configurations.
Роторын техникийн үзүүлэлтүүд: Solid steel monobloc design; diameters from ~1.2m to ~1.6m; widths from ~1.3m to ~2m.
Үндсэн материалын үзүүлэлтүүд: Primary curtains & олон хайлшаар авах боломжтой үлээгч баар (жишээ нь e., өндөр хром мартенсит ган, керамик нийлмэл). Mainframe constructed from quenched & tempered steel plate.
Физик хэмжээсүүд (Үлгэр): ~1600мм х 2000мм хүртэл тэжээлийн нээлхий. Transport weight approximately 35 55 тохиргооноос хамааран метр тонн.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Dust sealing compliant with standard industry emission control expectations.

6. Хэрэглээний хувилбарууд & Баримтжуулсан үр дүн

Limestone Quarry Primary Crushing | Challenge A major aggregate producer faced excessive downtime from blow bar changes every week and poor shape factor on their existing impactor.| Solution Implementation of our private label HSI crusher with hydraulic curtain adjustment and specialized blow bar metallurgy.| Results Blow bar life extended to three weeks. Hydraulic adjustments allowed operators to finetune for optimal shape factor daily. This resulted in a documented 22% reduction in cost per ton of finished aggregate.

Дахин боловсруулсан бетонон дүүргэгч (Rca) Production Facility Challenge An urban recycling plant struggled with unpredictable contamination (даржих, мод) causing stall events and damage requiring fullday shutdowns.| Solution A configured private label impact crusher with an overloadprotected drive system and programmable automatic reversal function.| Results The system now detects jams and autoreverses within seconds, clearing most blockages without operator intervention. Stallrelated downtime was reduced by an estimated 90%, achieving consistent weekly production targets.

7. Арилжааны асуудал

Our private label program is structured for scalability and partnership.

Үнийн шатлал: Загварын хэмжээ/хүчин чадлын мужид тулгуурласан:
I шат (600 Цагдаа): Extraheavyduty configuration
Pricing is FOB manufacturing facility with volumebased discounts.

Нэмэлт шинж чанарууд & Шинэчлэлтүүд:
Нарийвчилсан автоматжуулалтын багцууд (бүрэн PLC хяналтын интеграцчилал)
Specialized wear part metallurgy packages
3rd party component branding options
360° service platform kits

Service Packages Available PostPurchase:

1. Үндсэн баталгаат багц
2.Төлөвлөсөн засвар үйлчилгээний гэрээ
3.FullService Contract including wear parts monitoring

Байнга асуудаг асуултууд

Q1 Are these crushers compatible with our existing plant control system?
Yes They are equipped with standard industrial PLC interfaces Modbus TCP/IP Ethernet/IP which allow them integrate into most supervisory SCADA systems providing operational data alarm reporting

Q2 What is typical lead time from specification order delivery?
Lead times vary based model complexity current order volume Standard configurations can ship within weeks while fully customized units require planning Typical range weeks months Detailed schedule provided upon project initiation

Q3 How does private labeling work what level customization possible?
We supply complete painted but unbranded crusher You apply your own logos decals color scheme Further customization possible feed openings drive arrangements specific component brands align your supply chain

Q4 What documented impact can expect energy consumption compared older technology?
Field performance audits indicate modern rotor design optimized chamber geometry can reduce specific energy consumption kWh per ton processed compared decade old designs Improvements largely depend achieving consistent optimal feed size distribution

Q5 What are payment terms financing options available?
Standard terms deposit upon order confirmation balance before shipment We work third party equipment financing partners offer lease purchase loan structures tailored capital expenditure plans typical terms years available qualified buyers