1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable downtime eroding your gold recovery margins? Inconsistent feed rates, premature component wear, and complex maintenance routines on your gravity separation equipment directly impact your bottom line. Consider these common challenges in mineral processing plants:
Inefficient Fine Gold Recovery: Significant revenue loss occurs when traditional sluices or jigs fail to capture gold below 100 шүүр, leading to valuable material reporting to tailings.
Үйл ажиллагааны өндөр зогсолт: Frequent cleanups and manual concentration handling halt your processing circuit, алдагдсан дамжуулах чадвар нь цагт хэдэн мянган зардал гаргадаг.
Хөдөлмөр эрчимтэй ажиллагаа: Reliance on skilled operators for constant adjustment and monitoring increases payroll costs and introduces human error.
Water and Power Inefficiency: Poorly designed systems consume excessive water and energy per ton of material processed, inflating operational expenses.

How can you achieve higher recovery rates of both coarse and fine gold while reducing operational complexity and total cost of ownership? The solution requires a purposebuilt approach to centrifugal concentration.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: Private Label Continuous Discharge Centrifugal Concentrator

This system is an industrialgrade, continuous discharge centrifugal concentrator engineered for highvolume, hard rock and alluvial gold recovery operations. It automates the concentration process to deliver a consistent, upgradeable product with minimal operator intervention.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Ore slurry is introduced into the rotating drum of the centrifugal concentrator under controlled pressure and density.
2. Төвөөс зугтах тусгаарлалт: Өндөр хүчин чадал нь материалын давхаргыг шингэрүүлдэг, segregating highspecificgravity gold particles from gangue minerals against the drum wall.
3. Тасралтгүй гадагшлуулах: An internal mechanism automatically discharges concentrated heavy minerals into a collection bowl at programmed intervals without stopping the drum rotation.
4. Tailings Overflow: Lightweight waste material overflows as tailings, returning to your circuit or reporting to tails.
5. Concentrate Handling: The automated discharge produces a consistent, semidry concentrate suitable for direct onward processing via shaking table or refining.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for primary recovery in grinding circuits, scavenging from traditional sluice tails, and processing alluvial deposits. Effective on particle sizes typically from 6mm down to ultrafine (325 шүүр) Алт.
Хувьсгал: Not a standalone solution; requires controlled feed size distribution and density. Performance is dependent on proper feed preparation (crushing/grinding) and consistent slurry conditions.

3. ҮНДСЭН ОНЦЛОГ

Ус зайлуулах автомат систем | Техникийн үндэслэл: Programmable hydraulic or pneumatic actuator | Үйл ажиллагааны ашиг тус: Enables uninterrupted operation for shifts at a time; eliminates hourly manual cleanup cycles | ROI нөлөө: Reduces labor requirements by up to 75% for concentrate handling and increases effective processing time by over 30%.

Enhanced Fluidization & Bowl Design | Техникийн үндэслэл: Optimized riffle angle and fluidizing water channels | Үйл ажиллагааны ашиг тус: Creates a stable fluidized bed for superior separation efficiency, capturing finer gold particles than conventional traps | ROI нөлөө: Талбайн өгөгдөл нь a 515% increase in overall plant recovery rates, directly increasing revenue.

HeavyDuty Drive Assembly | Техникийн үндэслэл: Directdrive motor with planetary gearbox or hightorque belt system | Үйл ажиллагааны ашиг тус: Delivers consistent high Gforce (up to 200G) with minimal vibration; built for 24/7 operation with high reliability | ROI нөлөө: Lowers lifetime maintenance costs by 40% compared to units with complex drive trains; extends mean time between failures (MTBF).

Зэвсч гарах & Элэгдэлд тэсвэртэй доторлогоо | Техникийн үндэслэл: Interchangeable liners made from polyurethane or ceramic composite | Үйл ажиллагааны ашиг тус: Withstands highly abrasive slurries, dramatically extending component life in harsh mining environments | ROI нөлөө: Reduces spare parts inventory cost and changeout downtime by up to 60% жил бүр.

Modular Control System | Техникийн үндэслэл: PLCbased interface with variable frequency drive (VFD) интеграци | Үйл ажиллагааны ашиг тус: Allows precise control over drum speed, fluidizing water pressure, and discharge cycle timing for different ore types | ROI нөлөө: Optimizes performance across varying feed stocks, maximizing recovery efficiency without physical modifications.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (BatchType Centrifuge) | Private Label Continuous Discharge Centrifugal Concentrator Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Effective Operating Time | ~7080% (due to stop/start cleaning) | >95% (тасралтгүй автоматжуулсан үйл явц) | +20% Дамжуулах чадвар |
| Нарийн алтны нөхөн сэргээлт (<100 шүүр)| Тооцоолсон 6075% барих хурд| Баримтжуулсан 8592% capture rate in controlled tests| +1520% recovery efficiency |
| Annual Maintenance Labor Hours| ~120200 hours/year| 4060 цаг/жил (simplified mechanics)| 65% labor cost |
| Concentrate Grade Consistency| Өндөр хувьсах чадвартай (manual discharge)| Consistent upgrade ratio (automated discharge)| Reduces downstream processing variability |
| Нэг тонн усны хэрэглээ| Хувьсагч, often higher due to inefficiency| Optimized design reduces usage by an average of 25%| Lower OPEX & environmental footprint |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын багтаамжийн хүрээ: Available in models handling from 10 цаг тутамд тонн (Цагдаа) Шалтгаална, хамаарна 50 TPH of solids feed.
Эрчим хүчний шаардлага: Загвараас хамаарна; -аас ердийн хүрээ 7.5 кВт 22 кВт-ын үндсэн хөтөч мотор (400V/50Hz эсвэл 480V/60Hz). Control system operates on standard lowvoltage supply.
Материалын үзүүлэлтүүд:
Drum Structure: Carbon steel with protective coating.
Доторлогоо өмс: Replaceable polyurethane or ceramiccomposite tiles.
Fluidizing Water Nozzles: Tungsten carbide inserts.
Discharge Mechanism: Hardened stainless steel components.
Физик хэмжээсүүд (Model CC30): Ойролцоох. Уртын хэмжээ: 2.2м x Өргөн: 1.8m x Өндөр: 1.6м. Weight approx.: ~1,800 kg dry weight).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; dustproof electrical enclosures; suitable for highhumidity environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Hard Rock Gold Processing Plant – West Africa

Сорилт: A CIP plant’s gravity circuit was losing an estimated $1M+ annually in fine gold reporting directly to leach tanks due to inefficient primary concentrators.
Хариу: Installation of two continuous discharge centrifugal concentrators as primary roughing units postball mill.
Үр дүн: Achieved a gravity recovery increase from ~25% to ~40% of total plant gold within six months—a significant reduction in leach load—with payback on equipment achieved in under five months.

Alluvial / Placer Mining Operation – South America

Сорилт: High labor turnover made manual panning/sluicing operations unreliable and costly; inconsistent recoveries led to unpredictable revenue.
Хариу: Deployment of a skidmounted wash plant featuring this centrifugal concentrator as the core recovery unit.
Үр дүн: The operation reduced its required skilled operator count by twothirds while increasing processed yardage per day by over half—and established consistent daily production metrics.

Tailings Reprocessing Project – North America

Сорилт: Legacy tailings contained significant locked fine gold but were uneconomical due to high estimated processing costs per ton.
Хариу: A modular plant was designed around highthroughput continuous centrifugal concentrators capable of handling variable feed grades.
Үр дүн: The project achieved positive economics with lowerthanprojected OPEX due largely due low power consumption per ton processed.

АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are structured based on throughput capacity:
I шат (1020 TPH Models): For pilot plants/tailings projects.
II шат (2035 TPH Models): Standard range suitable for most midsize operations.)
Tier III (3550+ TPH Models): For largescale primary grinding circuits.)

Нэмэлт шинж чанарууд:
Advanced process control telemetry package allowing remote monitoring.
Quickchange liner kits.
Customized skidmounting/full modular plant integration.

Үйлчилгээний багцууд:
Standard warranty includes parts/labor.
Extended service agreements covering scheduled maintenance.
Onsite operator training programs.

Санхүүжилтийн сонголтууд:
Capital lease/purchase plans available through partners.
Rentaltoown structures can be arranged.

Түгээмэл асуултууд

Q What slurry density is optimal?
A For best results maintain between percent solids—consult our engineering team based upon specific gravity.

Q Can it replace shaking tables entirely?
A It serves best as primary rougher/scavenger producing upgraded concentrate that may still require final cleaning via table depending upon desired product purity.

Q Суулгах хугацаа хэр удаан байна?
A Most units are preassembled tested requiring only foundation placement connection power water feeds typically commissioned within days not weeks.

Q What is expected wear part lifetime?
A Under normal abrasive conditions polyurethane liners last months ceramic liners can exceed year depending upon silica content abrasion index ore.

Q Сэлбэг хэрэгсэл бэлэн байгаа эсэх?
A Yes we maintain global inventory critical wear components ensure express delivery minimize potential downtime events.

Q Do you provide metallurgical testing support?
A Yes we offer laboratoryscale testing services using representative samples predict performance recommend optimal configuration prior purchase.

Q What aftersales technical support do you offer?
A Support includes detailed manuals video resources direct access technical team via phone email optional sitevisit packages ensure smooth operation.