1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон худалдан авалтын мэргэжилтнүүдэд зориулсан, Анхдагч бутлалтын гол бэрхшээл нь ихэвчлэн гурван чухал хэсэгт төвлөрдөг: excessive wear part consumption driving unsustainable perton costs, unplanned stoppages due to mechanical or electrical failures, гаралтын жигд бус зэрэглэл нь доод урсгалын үйл явцыг саатуулдаг. Each hour of crusher downtime can represent thousands in lost revenue and idle labor. Зөвхөн түүхий эрчим хүч өгдөг анхдагч хацарт бутлуурыг хэрхэн сонгох вэ?, гэхдээ урьдчилан таамаглах боломжтой гүйцэтгэл ба нийт зардлын эзэмшил? The solution requires equipment engineered to address these specific pain points with robust design and intelligent features.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The PEV Series Primary Jaw Crusher is a heavyduty, singletoggle machine designed for the first stage of reducing hard, abrasive quarry rock and mined ore. Түүний үйл ажиллагааны ажлын урсгал нь найдвартай байх үүднээс бүтээгдсэн: (1) Material is fed into the deep, амьсгал боогдохгүй бутлах камер; (2) The aggressive elliptical motion of the jaw plate forces material at the top of the chamber, promoting rapid breakage and reducing slabby output; (3) The hydraulic adjustment system allows for quick closedside setting (Css) changes to control product size; (4) The hydraulic toggle relief cylinder provides automatic protection against tramp metal; (5) Crushed material discharges with a consistent gradient to the downstream belt. This crusher is suited for stationary plant installations processing granite, сагссах, болон зүлгүүрийн хүдэр, but is not typically recommended as a portable unit or for processing materials with high clay or moisture content without prior screening.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын гагнасан хүрээ | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)optimized highgrade steel plate construction. | Үйл ажиллагааны ашиг тус: Eliminates stress fractures under cyclical loading, ensuring longterm structural integrity in 24/7 үйл ажиллагаа. | ROI нөлөө: Extends crusher service life by decades, avoiding premature capital replacement.

Гидравлик унтраалга & Тохируулах систем | Техникийн үндэслэл: Integrated dualacting hydraulic cylinders replace traditional mechanical shims. | Үйл ажиллагааны ашиг тус: Enables remote CSS adjustment in minutes versus hours and provides automatic uncrushable material protection without breaking frames or toggle seats. | ROI нөлөө: Засвар үйлчилгээний зогсолтыг хүртэл бууруулна 70% for setting changes and prevents catastrophic damage events.

Гүн тэгш хэмт бутлах камер | Техникийн үндэслэл: Оновчтой хазах өнцөг ба урт бутлах цохилтын геометр. | Үйл ажиллагааны ашиг тус: хүртэл хүчин чадлыг нэмэгдүүлдэг 15% over comparable models and produces a more uniform product shape with fewer fines generation at the primary stage. | ROI нөлөө: Higher throughput maximizes plant yield per operating hour.

Premium Wear Plate Design | Техникийн үндэслэл: High manganese steel jaws with curved tooth profiles secured by wedgelock systems. | Үйл ажиллагааны ашиг тус: Even wear distribution extends jaw life by 2030%, reduces frequency of rotation/changeouts, and maintains optimal cavity geometry longer. | ROI нөлөө: Lowers costperton for wear parts directly impacting operating expenditure.

Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable lubricant injection to all major bearings via a single point. | Үйл ажиллагааны ашиг тус: Ensures correct bearing lubrication without manual intervention, preventing dryrun failures in hardtoaccess points. | ROI нөлөө: Mitigates risk of bearing seizure—a leading cause of major unscheduled downtime—and reduces grease consumption.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | PEV Series Jaw Crusher Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Part Life өмс (Заг хөмсөг) | Based on standard Mn14% steel profiles | Proprietary Mn18% alloy & optimized kinematics design| +25% дундаж наслалт уртасгах |
| CSS тохируулах хугацаа (Механик vs. Гидравлик) | 24 hours with manual shim removal/installation| <10 minutes via pushbutton hydraulic system| Сул зогсолтыг ~95% бууруулна |
| Үйл ажиллагааны хүртээмж (Үргэлж ажиллах %)| 9294% typical for primary stations| Field data supports sustained 9697%+ олдоц| +35 нэгж хувиар өссөн байна |
| Нэг тонн буталсан эрчим хүчний зарцуулалт| Varies with material hardness & танхимын дизайн| Үр дүнтэй жолоодлого & chamber geometry reduces specific energy demand| Шалтгаална, хамаарна 8% кВт.ц/тн бууруулах |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: PEV96 to PEV150; -аас дамжуулалт 350 1,800 MTPH depending on feed material and closedside setting.
Тэжээх: Ranges from 37” x 49” (940 x 1250 мм) to 60” x 79” (1500 x 2000 мм).
Эрчим хүчний шаардлага: -аас үндсэн бутлуурын мотор 200 кВт 400 kw (275 HP нь 535 Царгуур), загварын хэмжээнээс хамаарна.
Материалын үзүүлэлтүүд: Main frame constructed from ST523 hightensile steel; Jaw plates available in multiple grades of manganese steel (Mn14%, Mn18%, Mn200%) or optional tungsten carbide overlay for extreme abrasion.
Физик хэмжээсүүд & Жин: Weight ranges from approximately 48,500 фунт (22,000 кг) дээр нь 176,000 фунт (80,000 кг). Detailed foundation drawings are provided.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +40°С хүртэлх орчны температурт зориулагдсан (4°F-аас +104°F хүртэл). Тоосны битүүмжлэл нь стандарт юм; optional Arctic packages or hightemperature bearing greases are available.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Боржингийн карьерын үйл ажиллагаа] Сорилт:

A large granite quarry faced excessive wear costs on their previous primary jaw crusher, requiring jaw plate changes every 45 days at significant cost and production loss.

[Хариу:]

Implementation of a PEV125 Primary Jaw Crusher equipped with premium Mn18% jaws and an automated greasing system.

[Үр дүн:]

Jaw plate service life increased to an average of 58 days between rotations (+29%), directly reducing annual wear part costs by $28,500 while increasing annual crusher availability by an estimated 120 цаг.

[Төмрийн хүдэр баяжуулах үйлдвэр] Сорилт:

Unplanned stoppages due to tramp steel from haul truck beds caused costly toggle plate failures and subsequent damage to the pitman bearings on their existing crushers.

[Хариу:]

Installation of two PEV110 Primary Jaw Crushers featuring integrated hydraulic toggle relief systems.

[Үр дүн:]

Үйл ажиллагааны эхний жилд, six tramp metal events were automatically cleared within minutes via the hydraulic system without damage or stoppage beyond clearing time—preventing an estimated $15k$40k in repair costs per event compared to historical averages.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is structured into three tiers based on model size: Стандарт үүрэг (1200 MTPH). Optional features that impact capital cost include:
Advanced automation packages integrating with plant SCADA.
Specialized wear liners for highly abrasive or corrosive feed materials.
Onboard chassis for semiportable configurations.
Service packages are offered as Bronze (Basic Parts Warranty), Мөнгө (Өргөтгөсөн баталгаа + Төлөвлөсөн үзлэг), эсвэл алт (FullService Maintenance Contract). Financing options through partner institutions include operating leases tailored to seasonal cash flow cycles or traditional capital loans with fixed rates over 3, 5, or 7year terms.

8. Түгээмэл асуултууд

Q1: Is this primary jaw crusher compatible with our existing secondary cone crusher setup?
Тиймээ. The discharge gradation curve can be precisely tuned via the hydraulic CSS adjustment system to optimize feed size distribution for your specific secondary cone crushers, хэлхээний ерөнхий үр ашгийг дээшлүүлэх.

Q2: Манай үйлдвэрийн нийт эрчим хүчний хэрэглээнд ямар нөлөө үзүүлэх нь хүлээгдэж буй?
Field data shows that due its efficient drive train optimized kinematics design this primary jaw crusher can reduce specific energy consumption per ton processed by up 8%. This translates directly into lower operating costs especially under continuous operation conditions

Q3: Дэлхий даяар сэлбэг хэрэгсэл бэлэн байдаг?
A standardized inventory of critical wearing parts including jaw plates wedges toggle seats bearings is maintained at regional service centers worldwide ensuring lead times typically under 72 hours for urgent orders

4-р улирал: Ямар арилжааны нэр томъёо стандарт байдаг?
Standard terms are FOB manufacturing facility A 30% deposit upon order placement 60% prior shipment balance due upon delivery Payment via letter credit wire transfer are accepted

Q5: How long does installation commissioning typically require?
For a complete stationary installation including foundation preparation mechanical erection electrical connection commissioning typically requires between 10 working days depending on site readiness Our project management team provides detailed schedule upfront

Q6: Та гүйцэтгэлийн баталгаа өгч чадах уу?
Yes guaranteed minimum throughput capacity product gradation power consumption figures are provided as part technical proposal based your specific feed material analysis These form part contractual agreement

Q7: What training provided for our operations maintenance staff?
Comprehensive training conducted onsite during commissioning covers safe operation routine maintenance procedures troubleshooting diagnostics Training manuals digital resources also supplied