1. PAINPOINT DRIVE NOLEING

Are you managing a premium stone quarry operation where inconsistent feed material, төлөвлөөгүй сул зогсолт, and rising operational costs are eroding your profit margins? Гол бэрхшээлүүд орно:

Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and component wear in primary crushing stages can halt your entire processing line for days, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Inconsistent Final Product Cubicity: Poorly shaped aggregate from inefficient crushing reduces the market value of your output and can lead to product rejection by highspecification clients in the construction and infrastructure sectors.
Онцгой үйл ажиллагааны зардал: Soaring energy consumption from inefficient crushing chambers and the constant expense of replacing wear parts directly impact your bottom line.
Өргөтгөх боломжийн хязгаарлалт: Can your current setup handle planned increases in production tonnage or adapt to different feed materials without a complete system overhaul?

Гол асуулт бол: how do you achieve higher throughput of premium, inspec aggregate while systematically reducing cost per ton?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product description details our advanced Premium Stone Quarry Crushing Plant, a stationary or semimobile solution engineered for highvolume primary and secondary reduction of hard rock (боржин чулуу, сагссах, кварци). The system is designed as the core of your aggregate production.

Үйл ажиллагааны ажлын урсгал:
1. Анхан шатны эрүү бутлах: Том тэжээлийн материал (1200 мм хүртэл) is reduced to a manageable size by a heavyduty jaw crusher.
2. Хоёрдогч конусан бутлах: The output is conveyed to a highperformance cone crusher for further reduction and critical shaping of the aggregate.
3. Дэлгэц авах & Эрэмбэлэх: Material is classified by size on heavyduty vibrating screens.
4. Эргэлтийн эргэлт & ТОНОГ ТӨХӨӨРӨМЖ: Oversize material is recirculated through the cone crusher or a tertiary impact crusher for final shaping.
5. Хувьцаа: Зөв хэмжээтэй фракцуудыг зориулалтын овоолго руу шилжүүлдэг.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for hightonnage production of railway ballast, замын Засгийн, бетон дүүргэгч, and asphalt chips from hard, abrasive rock formations.
Хувьсгал: Not optimized for soft or nonabrasive materials like limestone where an impactcentric circuit may be more efficient. Тогтвортой байхыг шаарддаг, prepared site foundations and substantial electrical power infrastructure.

3. ҮНДСЭН ОНЦЛОГ

Hydroset CSS тохируулга | Техникийн үндэслэл: Hydraulic piston adjustment of the crusher’s closedside setting (Css) | Үйл ажиллагааны ашиг тус: Operators can adjust product size or clear blockages in under 60 seconds from a central control panel, гарын авлагын оролцоогүйгээр. | ROI нөлөө: Тогтмол тохируулга хийхэд зогсох хугацааг ойролцоогоор багасгадаг 85%, жилийн үйл ажиллагааны хүртээмжийг нэмэгдүүлэх.

Олон давхаргат бутлах камер | Техникийн үндэслэл: Optimized cavity design with varying compression zones | Үйл ажиллагааны ашиг тус: Produces a higher percentage of wellshaped, cubic end product while reducing flakiness index by up to 30% стандарт танхимуудтай харьцуулахад. | ROI нөлөө: Increases the market value of your output and reduces waste material.

Patented Wear Part Alloy | Техникийн үндэслэл: Manganese steel alloy with titanium carbide inclusions | Үйл ажиллагааны ашиг тус: Extends liner life in primary and secondary crushers by 4060% under abrasive conditions. | Үйл ажиллагааны ашиг тус: Fewer changeouts reduce labor costs and inventory requirements for spare parts.

Ухаалаг үйл явцын хяналтын систем | Техникийн үндэслэл: PLCbased automation with load and pressure sensors | Үйл ажиллагааны ашиг тус: Continuously monitors crusher load, optimizing feed rate via variable frequency drives (Vfds) on conveyors to prevent choking or running empty. | ROI нөлөө: Improves energy efficiency by up to 15% and protects equipment from damage.

Модульчлагдсан зам & Maintenance Platform Design | Техникийн үндэслэл: Угсармал, bolton access systems | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг хангана, 360degree access for inspection and maintenance tasks, complying with global safety standards. | ROI нөлөө: Reduces time required for routine checks and liner changes, enhancing worker safety.

Төвлөрсөн тослох & Тосолгооны систем | Техникийн үндэслэл: Automated lubrication delivery to multiple bearing points from a single station | Үйл ажиллагааны ашиг тус: Ensures critical bearings receive correct lubrication on schedule, eliminating manual greasing errors. | ROI нөлөө: Холхивчийн ашиглалтын хугацааг дунджаар 25%, өндөр өртөгтэй бүтэлгүйтлээс урьдчилан сэргийлэх.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Premium Stone Quarry Crushing Plant Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | ~85% (төлөвлөсөн/төлөвлөөгүй зогсоолууд) |>92% (system design) |>8% сайжруулалт |
| Нэг тоннын өртөг (Хэсгүүд)| $0.50 $0.70/тонн |2030% бууруулах |>20% сайжруулалт |
| Бүтээгдэхүүний куб (% Cubic Grains) |>75% |>90% |>15% сайжруулалт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Чулуулгийн төрлөөс хамааран өөр өөр байдаг |1015% via smart controls |>10% сайжруулалт |
| Дотор солих хугацаа (Чухал)| 2436 цаг багийн цаг|50% сайжруулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадлын хүрээ: 400 – 1,200 цагт тонн (Цагдаа), depending on configuration and feed material hardness.
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж, feed opening up to 1200mm x 800mm.
Хоёрдогч/Гуравдагч бутлуурын сонголтууд: Hydraulic Cone Crushers with multiple chamber options.
Эрчим хүчний шаардлага: Total installed plant power typically ranges from 500kW to 1.2MW; requires mediumvoltage connection (3.3kV 6.6kV).
Үндсэн материалын үзүүлэлтүүд: S355JR бүтцийн гангаар хийгдсэн; wear parts in premium manganese steel with optional ceramic composites for extreme abrasion.
Физик хэмжээсүүд (Ердийн тохиргоо): Урт ойролцоогоор. 45m x Width approx. 22m x Height approx. 15м (овоолгын дамжуургаас бусад).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust suppression system included; нийцсэн дуу чимээ ялгаруулалт <85 дүүдэр(Аг) at perimeter with enclosures.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Supplying National Infrastructure Projects

Сорилт: A major quarry needed consistent, highvolume output of railway ballast and concrete aggregate meeting strict geometric specifications. Their existing plant produced excessive flaky material, leading to product downgrading.
Хариу: Implementation of a turnkey Premium Stone Quarry Crushing Plant featuring a multilayer cone crusher chamber and intelligent process control.
Үр дүн: -ийн тогтвортой дамжуулалтад хүрсэн 850 TPH with product cubicity consistently above 92%. The plant reduced recirculating load by over 25%, lowering specific energy consumption.

Basalt Aggregate Producer Expanding Market Share

Сорилт: Unplanned downtime due to wear part failures and manual CSS adjustments was limiting output during peak construction season, missing key delivery windows.
Хариу: Installation of our crushing plant featuring the Hydroset system and automated centralized lubrication.
Үр дүн: Reduced scheduled maintenance stops for liner changes by over half increased annual production volume by an estimated18%. Wear part life extended by over40%, significantly lowering cost per ton

HighSilica Quartzite Operation

Challenge Extreme abrasiveness of feed material was causing unsustainable wear part costs every six weeks leading to frequent full plant stoppages
Solution Configuration focused on our patented wear part alloy liners across all crushing stages combined with optimal chamber geometry
Results Achieved liner life extensionto1416 weeks between change outs This directly translated into three fewer full shutdowns annually saving an estimated500 hours of lost production time

АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Premium Stone Quarry Crushing Plants are offered in three primary tiers:

1 Standard High Performance Plant Includes core jaw cone screening modules automation basic dust suppression Priced as acapital turnkey solution
2 Advanced Configuration Adds features like tertiary crushing stage advanced process controlwith remote monitoring extended wear package Available via outright purchaseor long term lease
3 Custom Engineered Solution For unique geologies or space constraints fully customized design integrationwith existing infrastructure Priced on project scope

Optional Features Hybrid drive systems solar power assist advanced particle shape analysisin line remote diagnostic portals extended warranty packages

Service Packages We offer tiered annual service agreements covering everythingfrom scheduled inspectionsand parts supplyto full site maintenance crews These agreements provide predictable operational budgetingand guaranteed response times

Financing Options Available through partner institutions including equipment loans operating leasesand lease topurchase arrangements tailoredto matchyour cash flow requirements typically rangingfrom36to72month terms

Түгээмэл асуултууд

Q What if my existing primary feeding systemis not compatiblewithyour plant design
A Our engineering team conductsa pre bid site auditand can designinterface hoppers conveyorsor apron feedersas part ofthe solution ensuring seamless integrationwithyour current upstream extractionand downstreamprocessing equipment

Q How does this plant manage variationsin feed rock sizeand hardness throughoutthe quarry face
A The intelligent process control system automatically adjusts feeder rates basedon real time crusher motor load preventing overloads The hydraulic setting adjustment allows quick compensationfor hardness changes maintaining consistent product size

Q What isthe typical installationand commissioning timelinefora standard configuration
A Fora prepared site foundation deliveryis typically within20 weeksof order Commissioningand operator training conductedby our engineers requiresan additional23 weeks dependingon plant complexity We provide detailed project planning support

Q Гүйцэтгэлийн баталгааг өгдөг
A Yes we provide contractual guaranteesfor rated throughput power consumption key wear part lifetimeunder defined operating conditionsand final product gradation These are basedon agreed upon test protocols usingyour specific feed material samples

Q What trainingis providedforour operationsand maintenance staff
A Comprehensive trainingis included covering daily operation troubleshooting basic maintenance proceduresandsafety protocols This includes both classroom sessionsat our facilityand hands on instructionat your site during commissioning Documentationis providedin multiple languages