1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан тааварлах боломжгүй байдал нь таны үндсэн бутлах хэлхээний ашигт ажиллагаанд сөргөөр нөлөөлж байна.? Key challenges in gyratory crusher operation directly impact your bottom line:
Төлөвлөөгүй завсарлага: Bearing failures or mainshaft issues can halt entire processing plants for days, үйлдвэрлэлийн алдагдалд хэдэн зуун мянган.
Засвар үйлчилгээний өндөр зардал: Байнга, laborintensive liner changes and component rebuilds consume both budget and critical manpower.
Тогтворгүй дамжуулалт & Бүсны чанар: Worn or poorly designed crushing chambers lead to fluctuating product gradation and reduced capacity, bottlenecking downstream processes.
Хэт их эрчим хүчний хэрэглээ: Inefficient crushing action and highfriction components result in unsustainable power draw per ton of material processed.

Is your operation managing these recurring issues, or is it time for a crusher engineered to deliver reliability, бүтээмж, and longterm cost control?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Premium Gyratory Crusher represents the pinnacle of primary crushing technology for hightonnage, үндсэн чулуулгийн олборлолт, дүүргэгчийн үйл ажиллагаа. Тасралтгүй ажиллах зориулалттай, heavyduty service, it is the optimal solution for the initial reduction of runofmine ore or large quarry stone.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large dump trucks or loaders deposit feed material directly into the crusher’s robust feed hopper.
2. Бутлах арга хэмжээ: The hydraulically supported mainshaft assembly gyrates within a concave crushing chamber, applying compressive force to break material against the chamber walls.
3. Бүтээгдэхалт авах: Crushed material exits through the discharge opening at the bottom of the chamber, Хаалттай талын тохиргоогоор хянагддаг хэмжээтэй (Css).

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for primary crushing applications with feed sizes up to 1500mm, requiring capacities from 2,000 дээр нь 10,000 t / цаг. Suited for abrasive ores (зэс, Алт, төмөр) болон хатуу чулуулгийн дүүргэгч.
Хувьсгал: Not designed for recycled concrete/asphalt or highly plastic/claybound materials. Requires significant capital investment and a stable, төмөр бетон суурь.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан хотгор & Mantle Profile | Техникийн үндэслэл: Optimized nip angle and crushing chamber geometry | Үйл ажиллагааны ашиг тус: Delivers consistent product gradation with fewer fines generation and reduced risk of bridging | ROI нөлөө: Improved downstream mill throughput by 37% and lower liner wear cost per ton.

Ухаалаг удирдлагын нэгдсэн систем | Техникийн үндэслэл: Эрчим хүчний зарцуулалтыг бодит цаг хугацаанд хянах, даралт, and CSS via IoT sensors | Үйл ажиллагааны ашиг тус: Enables predictive maintenance alerts and automatic adjustment for optimal performance | ROI нөлөө: Төлөвлөөгүй зогсолтыг хүртэл бууруулна 30% and optimizes energy consumption.

Аалзгүй дизайн & TopService Concept | Техникийн үндэслэл: Eliminates the traditional spider assembly; all service is performed from above | Үйл ажиллагааны ашиг тус: Dramatically reduces liner changeout time from days to hours with smaller crews | ROI нөлөө: Increases annual crusher availability by over 200 hours while lowering labor costs.

Forged Alloy Steel Mainshaft | Техникийн үндэслэл: Singlepiece forging from highintegrity alloy steel with enhanced fatigue resistance | Үйл ажиллагааны ашиг тус: Eliminates risk of catastrophic shaft failure under shock loads | ROI нөлөө: Avoids multiweek shutdowns and replacement costs exceeding $500k.

Advanced Lube & ГРОDERECINS систем | Техникийн үндэслэл: Dualcircuit system with automated temperature and contamination control | Үйл ажиллагааны ашиг тус: Ensures positive pressure in bearings yearround, preventing dust ingress and overheating | ROI нөлөө: Extends bearing service life by 40%, significantly cutting maintenance spend.

HeavyDuty Base & Хүрээний барилга | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)optimized design using highgrade steel plate | Үйл ажиллагааны ашиг тус: Absorbs dynamic loads without stress fatigue, ensuring decades of structural integrity | ROI нөлөө: Eliminates lifetime costs associated with base repairs or frame cracking.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Premium Gyratory Crusher Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Дотор солих хугацаа (Бүрэн багц) | 72 96 цаг | 96%| +24 хувь оноо |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/т) Материалаас хамаарч өөр өөр байдаг.| Суурь = 100%| Industry testing demonstrates a reduction to ~93%| ~7% improvement |
| Холхивчийн үйлчилгээний хугацаа (L10) Under equivalent conditions.| ~50,000 hours| Field data shows extension to >70,000 цаг| +40% сайжруулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 2,500 нь 12,000 метр тонн/цаг.
Эрчим хүчний шаардлага: Хөдөлгүүрийн үнэлгээг эхлэн 450 кВт-аас дээш байна 1 МВт; complete system includes dedicated lube and hydraulic power units.
Материалын үзүүлэлтүүд: Concaves/mantles available in premium manganese steel alloys; critical structural components fabricated from ASTM A36/A572 steel; mainshaft forged from SAE 4140/4340 хайлш.
Физик хэмжээсүүд: Feed opening up to 1,500mm; total installed height varies by model (ойролцоох. 6m 9m); total operating weight from 250t 600t+.
Байгаль орчны үйл ажиллагааны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан; dustsealed construction meets IP66 standards; suitable for highaltitude installations.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Сорилт: A planned plant expansion required a primary crusher capable of sustaining >8,000 t/h on highly abrasive porphyry ore while fitting within tight space constraints of an existing pit layout.
Хариу: Installation of a single Premium Gyratory Crusher with a compact "аалзгүй" design profile.
Үр дүн: -ийн тогтвортой дамжуулалтад хүрсэн 8,400 t/h with product P80 consistently below required spec. Liner life exceeded projections by 15%, contributing to a calculated payback period under three years versus alternative solutions.

HighProduction Granite Quarry

Сорилт: Frequent weekend liner changes were creating production bottlenecks. Unpredictable bearing temperatures led to two unscheduled stoppages in one year.
Хариу: Implementation of a midrange Premium Gyratory Crusher featuring the TopService Concept and Intelligent Control System.
Үр дүн:Liner change time reduced from three shifts to one shift (8 цаг). The monitoring system provided early warning on lube system health, preventing a potential bearing failure. Annual availability increased to 96.8%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Premium Gyratory Crushers are offered in three primary tiers based on size and duty:
1. Хүнд даацын цуврал: For megamines (>100k tpd), featuring maximum redundancy components. Pricing reflects custom engineering.
2. Гүйцэтгэлийн цуврал: For midtolarge scale mines and major quarries (20k100k tpd). Offers balanced capital/operating cost efficiency.
3. Configured Series: Preengineered models for specific aggregate duties (<15k tpd), offering shorter lead times.

Нэмэлт шинж чанарууд & Багцууд:

Advanced Wear Monitoring System (radarbased)
Automated Setting Adjustment Package
Extended Warranty on drivetrain components (up to an additional two years)
Газар дээр нь ашиглалтад оруулах хяналт & операторын сургалтын хөтөлбөрүүд

Service Agreements: Tailored plans are available covering scheduled inspections, preventive maintenance kits, parts discounts (up to15%),, баталгаатай яаралтай тусламжийн хугацаа.

Санхүүжилтийн сонголтууд: Flexible commercial structures include capital lease agreements,төслийн санхүүжилтийг түлхүүр гардуулах,and rentaltoown programs,directly supporting your CAPEX planning cycles.

8.Түгээмэл асуултууд

Q1:What level of site preparation is required comparedto other primary crushers?
Аг:The foundation load specifications are comparableto other gyratory crushers of similar capacity.The TopService design often reduces overhead crane requirements,sometimes simplifying support structure design.

Q2:What is the expected operational lifespanof the main structural components?
Аг:The base,хүрээ,and mainshaft housing are engineeredfor a minimumdesign lifeof30years under normal operating conditions when maintained per our guidelines.This is validatedby FEAand historical datafrom earliergeneration units stillin operation after40+years.

Q3.How doesyour intelligent control system integratewith our existing plant DCS/SCADA?
Аг:The crusher's control system communicatesvia standard industrial protocols(OPC UA.Modbus TCP/IP).Our engineers will workwith your teamto define the data pointsfor integrationensuring key performance metricsare visibleon your central dashboards without requiring proprietary softwareon your end

Q4.What arethe typical lead timesfor major wear parts like concavesand mantles?
Аг:Leveraging global warehousingstrategieswe maintaintarget stock levelsfor critical wear partson our most common models.Aimto ship standard profile linerswithin46weeksfrom order confirmation.Emergency expedite optionsare available

Q5.Do you offerperformance guarantees?
A Yes we provideguaranteesfor rated capacitypower consumptionunder defined feed conditionsand mechanical availabilitysubjectto terms outlinedin our commercial agreement Theseare backedby decadesof field applicationdata