1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the core challenges in material reduction often stem from inefficient primary crushing. Нийтлэг өвдөлтийн цэгүүд орно:
Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and unplanned repairs on your primary crusher halt your entire processing line, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Тогтворгүй тэжээлийн хэмжээг багасгах: Variable feed material causes chokefeeding or erratic performance, leading to downstream bottlenecks in your secondary and tertiary circuits.
Онцгой үйл ажиллагааны зардал: Soaring energy consumption per ton of processed material and premature wear part failure directly impact your bottomline profitability.
Limited Flexibility & Ихэмжиг: A fixed crushing solution cannot adapt to changing feed materials or increased production targets without significant capital reinvestment.

Is your primary crushing station the bottleneck in your operation? Юу гэж а 1520% reduction in costperton mean for your annual budget? The solution lies in specifying a highperformance, reliable primary crushing station engineered for maximum uptime and efficiency.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: PRIMARY CRUSHING STATION

A Primary Crushing Station is a complete, semifixed or modular system designed for the first stage of size reduction in quarrying, олборлолт, and largescale construction applications. Its function is to accept runofmine or blasted feed material (up to 1000mm+) and reduce it to a conveyable size for transport to downstream processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Урьдчилсан үзлэг: Dump trucks deposit material into a robust vibrating grizzly feeder (Vgff vgf).
2. Анхдагч бууралт: The VGF scalps fines and directs oversize material into a highcapacity jaw crusher or gyratory crusher for initial compression breaking.
3. МАТИС: Crushed product is discharged onto a main conveyor belt system for transport to the next stage of processing.

Хэрэглээний хамрах хүрээ: Ideal for hightonnage hard rock (боржин чулуу, сагссах), зүлгүүрийн хүдэр, and recycled concrete operations requiring throughput from 500 дээр нь 2,500 цагдаа.

Хувьсгал: Not suitable as a standalone solution where final product specification is required; must be integrated with secondary/tertiary crushing and screening circuits. Site requires adequate space for setup and feed access.

3. ҮНДСЭН ОНЦЛОГ

Patented Quarry Jaw Design | Техникийн үндэслэл: Оновчтой кинематик & бэхэлсэн тасалгааны геометр | Үйл ажиллагааны ашиг тус: Achieves higher reduction ratios with lower wear rates, minimizing frequency of liner changes | ROI нөлөө: Reduces wear part inventory costs by an estimated 18% and increases crusher availability

HeavyDuty Modular Base Frame | Техникийн үндэслэл: Урьдчилан боловсруулсан, bolttogether substructure with integral walkways | Үйл ажиллагааны ашиг тус: Enables faster site installation and future relocation without heavy fabrication work | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 40%, accelerating timetoproduction

Intelligent Variable Speed Feeder Control | Техникийн үндэслэл: PLCdriven VGF with loadsensing technology | Үйл ажиллагааны ашиг тус: Automatically regulates feed rate to prevent crusher overload (choke) or underutilization (starve) | ROI нөлөө: Optimizes power draw, improving energy efficiency by up to 12% and maximizing throughput

Тоос дарах нэгдсэн систем | Техникийн үндэслэл: Strategically placed nozzle arrays with solenoid control tied to crusher operation | Үйл ажиллагааны ашиг тус: Actively suppresses dust at key transfer points only when needed, conserving water | ROI нөлөө: Ensures regulatory compliance while reducing water consumption by approximately 30%

Төвлөрсөн тослох & Lube Station | Техникийн үндэслэл: Singlepoint connection for automated lubrication of all major bearings | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг зөвшөөрдөг, routine maintenance from one location in under 15 хоёр хоног | ROI нөлөө: Enhances bearing life by ensuring consistent lubrication, preventing costly failures

HighStrength Discharge Conveyor | Техникийн үндэслэл: Channel frame design with impact bars at loading zone | Үйл ажиллагааны ашиг тус: Withstands continuous heavy loads and direct impact from crushed discharge | ROI нөлөө: Reduces belt damage and spillage, lowering conveyor maintenance costs

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our Primary Crushing Station Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг) | 8892% | 95%+| +47% Сайжруулалт |
| Нэг тоннын өртөг (Хэсгүүд) | Суурь (100%)| 85%| 15% Бууралт |
| Суурилуулах & Ашиглалтын хугацаа| 810 Долоо хоног| 56 Долоо хоног| ~40% Faster Deployment |
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Чулуулгийн төрлөөс хамааран өөр өөр байдаг| Шалтгаална, хамаарна 12% Буулгах| Verified by field telemetry |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| ~1,200 hours| >1,600 цаг| +33% Reliability Increase |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Crusher хэлбэр: HeavyDuty Single Toggle Jaw Crusher
Тэжээх: 1,400mm x 1,200mm (55" x 47")
Тэжээлийн дээд хэмжээ: 1,000mm (39")
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 150мм 300мм (6" 12")
Хүчин чадлын хүрээ: Шалтгаална, хамаарна 900 1,200 цагдаа (материалын нягтралаас хамаарна & Css)
Урсгал шахалт: Tier IV Final / Stage V compliant dieselelectric or direct electric drive options; 200 kW main crusher motor.
Structural Fabrication: Hightensile steel plate with abrasionresistant liners at critical wear points.
Station Footprint (L x W): Approximately 28m x 8m (92' x 26').
Ашиглалтын температурын хүрээ: 25°C-аас +45 °C хүртэл (13°F-аас +113°F хүртэл) with appropriate fluid specifications.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Challenge A granite producer needed to increase plant throughput by 35% but was constrained by an aging primary crusher causing 10 hours of weekly unplanned downtime.
Solution Implementation of our modular Primary Crushing Station with the patented jaw design and intelligent feeder control.
Results Station commissioned in 5 долоо хоног. -ийн тогтвортой дамжуулалтад хүрсэн 950 tph with availability exceeding 96%. Costperton reduced by 18%, paying back the investment in under 14 сар.

LargeScale Infrastructure Development

Challenge A civil engineering contractor required a temporary highvolume crushing solution for processing excavated basalt on a major highway project, with strict dust control regulations.
Solution Deployment of a mobileprimarycrusherconfigured station with integrated dust suppression and quickrelocation capability.
Results The station processed over 2 million tons of material onsite across three different project phases. Dust emissions remained within compliance limits without slowing production, eliminating offsite hauling costs.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Primary Crushing Stations are offered in three capabilitybased tiers:
Essential Tier: Highreliability core system ideal for consistent feed materials. Base pricing structured around required throughput capacity.
Гүйцэтгэлийн түвшин: Includes advanced features like intelligent feeder control, automated lubrication,and enhanced dust suppression for operations targeting optimal costperton.
Elite Tier: Fully customized stations with premium components,surge capacity design,and predictive maintenance telemetry integration for megaprojects.

Optional features include onboard power generation sets,magnet systems for tramp metal removal,and heated operator stations.Service packages range from basic commissioning support to comprehensive Planned Maintenance Agreements covering parts,хөдөлмөр,болон төлөвлөгөөт хяналт шалгалт.Санхүүжилтийн хувилбаруудад хөрөнгийн түрээсийн гэрээ,тохирсон түрээсийн барилга байгууламж,итгэмжлэгдсэн түншүүдээр дамжуулан төсөлд суурилсан санхүүжилт.

8. Түгээмэл асуултууд

Q1 Is this Primary Crushing Station compatible with my existing secondary plant?
A Yes.The discharge conveyor speed heightand load capacity are engineered during specificationto match your downstream receiving hopper or screen feed conveyor ensuring seamless integration.

Q2 What is the expected operational impact during liner changes?
A Our jaw design features hydraulic setting adjustmentand reversible liners.Field data shows liner changeout can be completed typically within one standard shift minimizing production loss comparedto older designs requiring longer downtime

Q3 Are there financing options available that alignwith our project cash flow?
A Yes.We offer several commercial structures including operating leases that preserve capitaland milestonebased payment plans tiedto commissioningand performance verification

Q4 How does the intelligent feeder control handle highly variable feed material?
A The PLC system monitors crusher power drawin realtime automatically slowingor speedingthe feeder tomaintain optimal chamber loading This protects the crusherfrom tramp metal eventsand mitigates the effectsof size variation

Q5 What trainingis providedfor our maintenance crew?
A Comprehensive trainingis included covering daily inspections routine maintenance proceduresand wear part replacement protocols Documentation includes detailed manualsand troubleshooting guides