1. PAINPOINT DRIVE NOLEING

Are you scaling your operation to meet production targets, only to be constrained by your washing and recovery circuit? Удирдах a 500 TPH throughput introduces distinct challenges that directly impact your bottom line. Эдгээр нийтлэг үйл ажиллагааны саад бэрхшээлийг авч үзье:
Тогтворгүй нөхөн сэргээх хувь хэмжээ: Are fluctuating feed grades and particle sizes causing valuable, fine gold to bypass your system, resulting in measurable revenue loss per ton processed?
Хэт их зогсолт & Дэмжлэгэ: Is your current plant plagued by frequent mechanical failures, бүрэлдэхүүн хэсгүүдийн зүлгүүрийн элэгдэл, and complex cleanup cycles that halt production for hours?
Онцгой үйл ажиллагааны зардал: Are you managing escalating expenses from high water consumption, excessive power draw per ton, and the labor required for constant monitoring and manual adjustment?
Өргөтгөх боломжийн хязгаарлалт: Does your existing setup lack the modularity to efficiently handle peak feed rates or adapt to future resource expansion without a complete system overhaul?

Selecting the right highcapacity washing plant is a critical capital decision. How do you ensure maximum recovery at 500 TPH while controlling operational expenditure and maintaining plant availability?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Premium 500 TPH алт олборлох угаах үйлдвэр нь иж бүрэн, modular processing system engineered for alluvial and eluvial gold deposits. It is designed for operations requiring robust, highvolume scrubbing, ангилал, болон таталцлын концентраци.

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine (Омын) material is fed into a heavyduty trommel or scrubber screen, where it is aggressively washed and clays are broken apart.
2. Хэмжээний ангилал: The scrubbed material is precisely classified; хэт их хог хаягдал (жишээ нь e., +75мм) туузан дамжуулагчаар татгалздаг, while the valuable sub75mm fraction proceeds.
3. Төвлөрөл & Сэргээх: The classified slurry reports to a series of cascading sluices or jigs—specifically configured for coarse and fine gold—where highGR (Grade Recovery) concentration occurs.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Waste tailings are efficiently removed, while process water is recirculated via a settlement pond or clarifier system to minimize fresh water requirements.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Largescale alluvial/eluvial operations, гол мөрний ордууд, and weathered conglomerates with claybound gold.
Хувьсгал: Хатуу чулуулагт тохиромжгүй (дүүрэх) ore requiring primary crushing or chemical leaching circuits. Тохиромжтой гүйцэтгэлийн хувьд тэжээлийг зохих ёсоор бэлтгэх шаардлагатай (том хэмжээтэй чулуунуудыг зайлуулах) and a controlled water supply.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын Trommel скруббер | Техникийн үндэслэл: Reinforced drum with internal lifters and highpressure spray bars | Үйл ажиллагааны ашиг тус: Ensures complete disaggregation of claybound aggregates, liberating gold particles for recovery | ROI нөлөө: Reduces gold losses in clay balls by an estimated 1525%, сэргээгдсэн унцыг шууд нэмэгдүүлэх.

Modular Cascading Sluice System | Техникийн үндэслэл: Multistage riffle design with progressively intensified angles and matting types | Үйл ажиллагааны ашиг тус: Captures a broad spectrum of gold particle sizes, from coarse nuggets to fine flour gold | ROI нөлөө: Field data shows improved overall recovery efficiency by 812% compared to singlestage designs.

LowPressure Hydrocyclone Cluster | Техникийн үндэслэл: Battery of cyclones for precise hydraulic classification of sand fractions | Үйл ажиллагааны ашиг тус: Maintains optimal density and flow characteristics for downstream concentrators, preventing overloads | ROI нөлөө: Enhances concentrator efficiency by up to 20%, reducing mechanical stress and related maintenance costs.

Төвлөрсөн PLC хяналт & Дуусг m түвшин | Техникийн үндэслэл: Automated system monitoring feed rate, усны даралт, pump statuses, and critical loads | Үйл ажиллагааны ашиг тус: Allows a single operator to manage the entire washing circuit from a central station | ROI нөлөө: Reduces direct operating labor by an estimated 23 personnel per shift while improving process consistency.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Highchrome steel liners on all wear plates and UHMW polyethylene on chutes | Үйл ажиллагааны ашиг тус: Dramatically extends service life in highabrasion sand and gravel environments | ROI нөлөө: Cuts component replacement costs by approximately 40% yearoveryear and decreases downtime for liner changes.

Integrated Water Recirculation Design | Техникийн үндэслэл: Engineered sumps, хийн хумн, and piping sized for >85% water recycling | Үйл ажиллагааны ашиг тус: Significantly reduces the volume of fresh makeup water required from external sources | ROI нөлөө: Lowers water procurement costs by up to 80%—a critical factor in waterrestricted regions.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 TPH ангилал) | Дээд зэрэглэлийн 500 TPH шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Алтны нөхөн сэргэлтийн нийт хувь (Аллювийн) | 88% 92% Бэлчээр | Тогтвортой >94% Targetable Rate| +3% нь +6% Үнэмлэхүй сайжруулалт |
| Усны дундаж хэрэглээ (м³/тонн) | ~3.5 m³/ton Processed| 40% Бууралт |
| Үйлдвэрийн хүртээмж (Төлөвлөсөн ажлын цаг) | ~8590% Availability| >93% Availability Designed| +4% нь +8% Сайжруулалт |
| Боловсруулсан тонн тутамд эрчим хүчний зарцуулалт| Өргөн цар хүрээтэй; Often Unoptimized| Драйвыг оновчтой болгосон & Pump Package| Шалтгаална, хамаарна 15% Илүү үр дүнтэй |
| Major Wear Component Lifespan (Бүس)| Стандарт AR ган (~1200 hrs)| HighChrome/UHMW Combo (~2000 hrs)| ~65% Longer Service Life |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрлэсэн боловсруулах хүчин чадал: 500 цагт тонн (Цагдаа), with surge capability up to 550 Цагдаа.
Тэжээлийн хэмжээг хүлээн зөвшөөрөх: 250 мм хүртэл (subject to specific trommel configuration).
Эрчим хүчний шаардлага: Ойролцоох. 750 900 кВА нийт холбогдсон ачаалал; configured for either diesel generator sets or grid connection.
Үндсэн материалын үзүүлэлтүүд:
Trommel Drum Frame & Төгсөгдөх: Өндөр хүчдэлийн ган
Critical Wear Surfaces: Hardox® / Өндөр хром хайлштай ган
Шлюз Рифл & Matting Industrygrade rubber matting with miner’s moss overlay
Piping Schedule Sch80 HDPE
Физик хэмжээсүүд (Модульчлагдсан нэгжүүд): Тээвэрлэхэд зориулагдсан; main modules within standard road freight limits (~12m L x 2.5m W x 3m H).
Байгаль орчны үйл ажиллагааны хүрээ: 10 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; тоос дарах системийн стандарт; can be winterized.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

West African Alluvial Gold Operation Challenge Required upgrading from a series of smaller plants (<200 TPH тус бүр) causing logistical complexity and inconsistent recovery across sites.

Solution Implementation of a centralized Premium 500 TPH Gold Mining Washing Plant as the primary processing hub.

Results Achieved consistent processing of variablegrade feed at target throughput within three weeks of commissioning; reported an increase in overall recovered grade by over five percentage points due superior sluice design; reduced sitewide fuel consumption by centralizing power generation.

Southeast Asian Eluvial Deposit Challenge Extremely sticky clay ore was blinding screens drastically reducing effective capacity below nameplate at competitor’s plant.

Solution Deployment of our Premium plant featuring the heavyduty trommel scrubber with enhanced spray bar configuration specifically engineered for tough clays.

Results Sustained full rated throughput eliminating blinding issues; subsequent sampling confirmed liberation rates exceeding previous benchmarks reducing visible gold reporting directly tailings stream

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Premium solution offers clear value through optimized total cost ownership not just initial capital outlay

Pricing Structure:
Tier Base Plant Package Includes core trommel sluice concentrators conveyors basic control system
Tier Enhanced Package Adds hydrocyclone cluster advanced PLC automation upgraded liner package extended precommissioning spares kit
Tier Turnkey Project Includes civil engineering design foundation plans installation supervision commissioning services operator training

Нэмэлт шинж чанарууд:
Diesel Generator Power Pack Containerized Workshop OnBoard Laboratory Sampling System Tailings Thickener Unit

Үйлчилгээг дэмжих багцууд:
Standard Warranty Comprehensive parts labor coverage first months
Extended Service Agreement Annual inspection scheduled component replacement priority technical support
Full Maintenance Contract Covers all planned unplanned maintenance fixed annual fee ensuring predictable operating budget

Financing Options Available through partner institutions include equipment leasing longterm rental purchase leaseback structures tailored project finance models

8 Түгээмэл асуултууд

What are the primary site requirements needed before installation?
A level pad area approximately meters long meters wide stable foundation adequate fresh makeup water source sufficient ROM feedstock stockpile area planned tailings deposition site

How does this plant handle variations feed material grade particle size distribution?
The modular cascading sluice system hydrocyclone classification are designed manage fluctuations Automated controls can adjust feed rates maintain optimal slurry density ensuring consistent performance across varying conditions

Захиалгыг ашиглалтад оруулснаас хойшхи ямар ердийн хугацаа?
For standard configuration lead time typically ranges months depending current manufacturing schedule Customizations may extend this period Detailed project schedule provided upon initial engineering review

Are operator training technical manuals provided?
Yes comprehensive training conducted onsite during commissioning phase covering operation routine maintenance troubleshooting procedures Complete digital technical documentation supplied prior shipment

What aftersales support available spare parts availability?
We maintain global network certified service partners strategic inventory critical spare parts Guaranteed response times technical inquiries emergency breakdown support outlined within chosen service package agreement