1. PAINPOINT DRIVE NOLEING

Урьдчилан таамаглах боломжгүй эвдрэл, тогтворгүй гарц нь таны нийт үйлдвэрлэлийн хуваарийг саатуулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, a suboptimal crushing plant directly impacts the bottom line through excessive downtime, high perton operating costs, болон төслийн эцсийн хугацааг алдсан. Нийтлэг бэрхшээлүүд орно:

Төлөвлөөгүй завсарлага: Component failures in critical crushers or feeders can halt operations for days, олон мянган орлого, хөдөлмөрөө алдсан.
Засвар үйлчилгээний өндөр зардал: Poorly designed plants with difficult access points increase routine service time by 3040%, while nonstandard parts inflate inventory and repair expenses.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Fluctuations in final product size can lead to material rejection, requiring recrushing and wasting energy.
Хурдан элэгдлийн эд анги муудах: Improper chamber design or material flow accelerates wear on liners and blow bars, significantly increasing consumable costs per ton.
Inefficient Layout & Урсгал: Bottlenecks in material transfer between screening and crushing stages limit overall plant capacity, forcing you to run equipment below its potential.

Is your current setup a constant source of operational friction? What if your crushing plant could be a reliable, predictable asset engineered for maximum uptime and controlled costperton?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: OEM Stone Crusher Plant

An OEM Stone Crusher Plant is a fully integrated, stationary or semimobile processing system designed for the primary, дунд, and tertiary reduction of quarried rock, голын хайрга, and recycled concrete into specified aggregate sizes. Engineered as a cohesive unit from a single Original Equipment Manufacturer (Ний цом), it ensures compatibility and optimized performance across all components.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч хооллолт & Бишрэх: Runofquarry material is consistently fed via a vibratory grizzly feeder to a primary jaw crusher for initial size reduction.
2. Хоёрдогсе боловсруулах & Дэлгэц авах: Crushed material is conveyed to a secondary cone or impact crusher. A closedcircuit system with a sizing screen separates finished product from oversize material for recirculation.
3. Эцсийн эрэмбэлэх & Хувьцаа: Correctly sized aggregate is sorted via screens into final product fractions (жишээ нь e., 05мм, 520мм) мөн зориулалтын овоолго руу шилжүүлнэ.

Хэрэглээний хамрах хүрээ: Ideal for highvolume production of construction aggregates (замын Засгийн, бетон чулуу, асфальт чипс) in quarrying, олборлолт, and large infrastructure projects.

Хувьсгал: Not suitable for portable/mobile contract crushing requiring frequent relocation. Maximum feed size and hardness are constrained by the modelspecific design of the primary crusher.

3. ҮНДСЭН ОНЦЛОГ

Unified OEM Control System | Техникийн үндэслэл: Centralized PLC with integrated motor management | Үйл ажиллагааны ашиг тус: Your operators monitor and control the entire plant flow from a single panel, simplifying startup/shutdown sequences and fault diagnosis | ROI нөлөө: Reduces system commissioning time by up to 25% and minimizes operator errorrelated stoppages
Оновчтой явах эд анги & Явган хүний ​​зам | Техникийн үндэслэл: Structural analysis for load distribution and safe personnel access | Үйл ажиллагааны ашиг тус: Provides maintenance crews with 360degree safe access to all lubrication points, wear part inspection panels, and conveyor drives | ROI нөлөө: Cuts scheduled maintenance duration by an average of 35%, enhancing planned availability
HeavyDuty Vibratory Feeder with Grizzly Section | Техникийн үндэслэл: Controlled vibration frequency/amplitude paired with rugged grizzly bars | Үйл ажиллагааны ашиг тус: Ensures steady, regulated feed to the primary crusher while scalping out fine natural material to bypass unnecessary crushing | ROI нөлөө: Increases primary crusher efficiency by reducing cavity wear from fines and can boost throughput by 1015%
Closed Circuit Crushing & Screening Loop | Техникийн үндэслэл: Recirculating conveyor returning oversize material from screen decks back to the secondary crusher | Үйл ажиллагааны ашиг тус: Guarantees precise control over final product size specification without manual intervention | ROI нөлөө: Eliminates product waste due to offspec material; талбайн өгөгдөл харуулж байна a 98% consistency rate in gradation
AbrasionResistant Material Conveying | Техникийн үндэслэл: Chevron pattern belts with impact beds at loading points and sealed bearings | Үйл ажиллагааны ашиг тус: Minimizes spillage and belt wear from sharp aggregate edges at transfer points | ROI нөлөө: Extends conveyor belt service life by approximately 20%, lowering longterm component replacement costs

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (NonOEM/Modular) | OEM Stone Crusher Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Planned Availability | ~85% (mixedvendor integration issues) | 94%+ (engineered compatibility) | >10% Өсөх |
| Part Life өмс (Бүس)| Хувьсагч; often nonoptimized geometry| Consistent lifecycle; chamberdesigned parts| Шалтгаална, хамаарна 25% Урт нас |
| Нэг тонн эрчим хүчний хэрэглээ| Higher due to potential flow restrictions| Optimized motor sizing & material flow path| Баримтжуулсан 812% Бууралт |
| Засвар хийх дундаж хугацаа (MTTR)| Extended due to part sourcing complexity| Standardized parts inventory & clear manuals| Тооцоолсон 30% Faster Repair |
| Хөлийн үр ашиг| Often larger due to nonintegrated layout| Compact design with preplanned flow logic| Шалтгаална, хамаарна 15% Илүү жижиг ул мөр |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 150 TPH хүртэл 600+ TPH эцсийн бүтээгдэхүүний гаралт.
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ихэвчлэн хооронд 350 kw 800 кВт нь тохиргооноос хамаарна; requires dedicated industrial power supply (400V/50Hz эсвэл 480V/60Hz стандарт).
Материалын үзүүлэлтүүд: хүртэл шахалтын бат бэхийн зориулалтаар бүтээгдсэн 350 МПа. Primary crusher jaws and secondary mantles/liners constructed from Mnsteel alloy (18%22% Манган).
Физик хэмжээсүүд (Example for 250 TPH үйлдвэр): Ойролцоогоор урт: 35м; өргөн: 18м; өндөр (хамгийн их): 12м. Foundation requirements provided in detailed civil engineering drawings.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Тоос дарах системийг стандарт болгон оруулсан; sound enclosures available as an option to meet local regulations.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын үйл ажиллагаа | Сорилт: A granite quarry faced excessive downtime from premature failure of cone crusher bearings in their aging multibrand circuit, causing unpredictable output delays for major infrastructure contracts. | Хариу: Implementation of a complete OEM stone crusher plant featuring a primary jaw crusher matched with two secondary cone crushers on a shared heavyduty chassis with centralized lubrication. All bearings were oversized per OEM specification.| Үр дүн: Bearing replacement intervals extended from 6 сар гаруйн хугацаа 24 сар. -аас ургамлын олдоц нэмэгдсэн 82% нь 93%, enabling the consistent fulfillment of monthly tonnage targets.

Urban Recycling Center producing RCA (Дахин боловсруулсан бетонон дүүргэгч) Challenge Abrasive concrete debris combined with intermittent tramp metal caused rapid wear on impactor blow bars and frequent belt damage at transfer points in their existing setup.| Solution Installation of an OEM stone crusher plant configured with an impact crusher featuring hydraulic opening for safer blow bar changes magnetic separator on feed conveyor heavyduty rubber lagged pulleys.| Results Blow bar life improved by reducing uncrushable metal contact Belt puncture incidents decreased by over The resulting RCA met strict DOT specifications reliably creating new revenue stream

Арилжааны асуудал

Pricing is structured around plant capacity core configuration:
Tier Basic Plant includes primary secondary crushing single screen deck essential conveyors Tier Advanced Plant adds tertiary crusher multiple screen decks automated dust control central grease system Optional Features include onboard power generation advanced automation SCADA connectivity extended walkway covers sound attenuation modules Service Packages are offered as annual comprehensive plans covering scheduled inspections parts discounts priority support Financing Options include capital lease operating lease or loan structures through partner institutions typically ranging terms facilitate cash flow management

Түгээмэл асуултууд

What defines an true The term signifies that entire system including mechanical electrical controls is designed supplied warranted by single manufacturer ensuring component compatibility performance guarantees unlike assembled multi vendor setup Is compatible with my existing conveyors stackers While possible integration not recommended as optimal performance calibrated specific interaction between all subsystems retrofitting often diminishes overall efficiency How quickly can operational after delivery Delivery installation timeline varies capacity complexity typical turnkey project involves weeks site preparation foundation work followed weeks mechanical erection electrical commissioning supervised team What typical payback period investment Based historical data operations achieving targeted throughput well maintained plants see return investment through reduced operating costs increased production within year timeframe What happens need spare part years time As committed manufacturer maintain full technical drawings bill materials critical components ensuring part availability lifespan minimum years post production