1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? For plant managers and procurement heads sourcing crushing equipment, the wrong OEM stone crusher machine can lead to persistent, үнэтэй сорилтууд.

Засвар үйлчилгээний өндөр зардал & Төлөвлөөгүй зогсолт: Холхивчийн байнгын эвдрэл, доторлогооны өөрчлөлт, and component wear lead to excessive parts inventory and labor costs. How much revenue is lost during each unplanned shutdown?
Тогтворгүй гаралт & Муу бөөмийн хэлбэр: Suboptimal crushing chambers and unreliable settings produce irregular aggregate sizes, leading to product rejection or additional processing stages. Can your current equipment consistently meet strict gradation specifications?
Хэт их эрчим хүчний хэрэглээ: Inefficient drive systems and outdated mechanical designs result in high power draw per ton of processed material. What is the true cost of energy inefficiency over your crusher’s lifespan?
Хатуу тохиргоо & Poor Adaptability: Fixed designs struggle with varying feed materials or changing production requirements, forcing compromises in overall plant flow. Is your equipment limiting your operational flexibility?

Гол асуулт хэвээр байна: how do you select an OEM stone crusher machine that delivers not just initial performance, but sustained reliability and a demonstrable return on investment?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our core offering is a range of heavyduty primary and secondary jaw crushers and cone crushers, engineered as original equipment manufacturer (Ний цом) solutions for stationary and portable crushing plants.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Raw quarryrun stone is directed into the robust vibrating grizzly feeder, which bypasses fines and evenly distributes material to the crusher inlet.
2. Анхдагч бууралт: In the fabricated steel crushing chamber, highmanganese steel jaws or mantles exert immense compressive force to break large feed down to a manageable size.
3. Хяналттай ялгадас: The crushed material exits through an adjustable discharge setting, determining the final topsize of the product.
4. Downstream Processing: Sized aggregate is conveyed for secondary/tertiary crushing or directly to screening and stockpiling circuits.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Хатуу чулуулгийн карьеруудад тохиромжтой (боржин чулуу, сагссах), уул уурхайн үйл ажиллагаа, болон томоохон хэмжээний барилгын дүүргэгч үйлдвэрлэл. Suitable for both stationary plant installation and trackmounted mobile configurations.
Хувьсгал: Not designed for highly abrasive recycling applications (жишээ нь e., pure reinforced concrete) тусгай доторлогооны сонголтгүйгээр. Maximum feed size is constrained by modelspecific inlet dimensions.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан танхимын геометр | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) оновчтой кинематик | Үйл ажиллагааны ашиг тус: Тогтвортой байдлыг бий болгодог, wellshaped cubicle product with fewer elongated flaky particles | ROI нөлөө: Reduces downstream screening load and increases saleable product yield by up to 8%.

HeavyDuty Integrated Bearing Housing | Техникийн үндэслэл: Ганц бүтээл, ribreinforced cast steel housing | Үйл ажиллагааны ашиг тус: Буруу хуваарилах асуудлыг арилгана, extends bearing service life by an average of 35% under high shock loads | ROI нөлөө: Lowers replacement part frequency and reduces associated labor downtime.

Гидропневматик Трампыг суллах систем | Техникийн үндэслэл: Automated hydraulic clearing with nitrogen accumulator backup | Үйл ажиллагааны ашиг тус: Protects critical components from uncrushable material damage in under 2 секунд | ROI нөлөө: Гамшигт бүтэлгүйтлээс урьдчилан сэргийлдэг, avoiding repair costs exceeding tens of thousands.

Шууд хөтөч дамжуулалт | Техникийн үндэслэл: Vbelt elimination via couplingconnected motor | Үйл ажиллагааны ашиг тус: Increases power transmission efficiency to 99%, reducing energy loss | ROI нөлөө: Cuts operational power costs by approximately 57% уламжлалт туузан системтэй харьцуулахад.

Төвлөрсөн тослох цэг & Monitoring Ports | Техникийн үндэслэл: Manifolded lubrication lines with diagnostic access points | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid servicing without disassembly; allows for condition monitoring | ROI нөлөө: Slashes planned maintenance window time by 30% and enables predictive maintenance planning.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай OEM чулуун бутлуурын шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Wear Life (Зүлгүүрийн чулуулаг) | Нэг багцад ~450,000 тонн | ~620,000 tons per set | +38% |
| Эрчим хүч ердийн клуб (кВт.ц/тн) | Загвараас хамаарч өөр өөр байдаг; суурь = 100% | Average reduction documented across sites vs comparable models = 93% benchmarked usage |7% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Механик бүрэлдэхүүн хэсэг| ~1200 цаг| Талбайн өгөгдлийг харуулж байна >1,800 цаг| +50% |
| Бэлэн байдал (Үргэлж ажиллах %) Excluding planned maintenance| ~9294%| Consistently reported at >96% across fleet data| +24 хувь оноо |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: JC цуврал эрүүний crushers Crushers (150 1200 MTPH); CC Series Cone Crushers (200 900 MTPH). Capacities are based on standard granite with bulk density 1.6 t / m³.
Эрчим хүчний шаардлага: -аас 90 kw (120 Царгуур) нь 400 kw (530 Царгуур), стандарт үйлдвэрлэлийн хүчдэлтэй нийцдэг (400V/50Hz эсвэл 480V/60Hz).
Материалын үзүүлэлтүүд: Үндсэн хүрээ: Fabricated from ST523 hightensile steel; Бүس: Дээд зэрэглэлийн манганы ган (18% Ээж); Босоо ам: Forged from 42CrMo4 alloy steel.
Физик хэмжээсүүд (Example Model JC4862): Тэжээх: 1200mm x 1800mm; Тээврийн жингийн жин: ~62,000 кг; Нийт урт (on skid): ~8.5m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Dust sealing effective in conditions up to IP66 equivalent.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Сорилт: A Southeast Asian quarry needed to increase output by 40% but faced space constraints for a larger primary station.
Хариу: Implementation of a single highcapacity JC Series jaw crusher with an optimized stroke profile to replace two older units.
Үр дүн: Хүрсэн a 45% throughput increase within the same footprint while improving product shape index from 85%. Нэг тонн эрчим хүчний хэрэглээ ойролцоогоор буурсан 9%.

Aggregate Producer Facing High Abrasion Costs

Сорилт: A producer processing highly abrasive trap rock was replacing cone crusher manganese liners every six weeks at significant cost and downtime.
Хариу: Installation of a CC Series cone crusher with our proprietary multilayer chamber design and optional XT alloy liner package.
Үр дүн: Liner service life extended to an average of fourteen weeks—a 133% improvement—reducing annual liner cost by over $65，000 USD while reclaiming over 200 hours of annual production time previously lost for changes.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тоног төхөөрөмжийн үнэ нь хүчин чадал дээр суурилсан шаталсан бүтцийг дагаж мөрддөг，тохиргоо，and optional features:

Tier I （Standard Duty）: Base models suited for consistent，moderately abrasive feed materials. Includes core lubrication system，basic monitoring.
Tier II （Heavy Duty）: Recommended configuration for most hardrock applications. Includes upgraded bearings，automated tramp release，төвлөрсөн тослох，and wear monitoring sensors.
Tier III （Modular / Portable Skid）: Fully modularized units preassembled on heavyduty skids or integrated into portable trackmounted chassis. Minimizes installation time and cost.

Нэмэлт шинж чанарууд:
Advanced Condition Monitoring Package （vibration，хэм，pressure）
Dust Suppression System Integration Kit
Automated Setting Adjustment （ASRi™ equivalent）
Extended Wear Part Kits （for specific abrasion profiles）

Үйлчилгээний багцууд:
Жилийн үзлэг & Optimization Plans
OnSite Technician Training Programs
Guaranteed Parts Availability Agreements （e.g., 98％ critical parts shipped within 48 hours）

Санхүүжилтийн сонголтууд:
Flexible leasetoown structures tailored to cash flow cycles
Equipment financing through partnered institutions
Productionbased rental agreements available

8.Түгээмэл асуултууд

Q：Are your OEM stone crusher machines compatible with existing plant conveyors和control systems？
Аг：Тиймээ。Our engineering team provides full interface documentation。Crushers can be supplied with industrystandard PLC controls that integrate seamlessly into most SCADA systems。

Q：What is the expected impact on my overall plant throughput？
Аг：Field data indicates that improved reliability typically increases overall plant availability by 2–4％。The consistent output gradation also reduces recirculation load on screens和secondary crushers often yielding net capacity gains。

Q：How does your pricing compare against other international OEMs？
Аг：We position within the premium segment based on total lifecycle cost。While initial capital outlay may be comparable or slightly higher our demonstrable reductions in energy consumption parts usage和downtime deliver a lower costperton over a typical 7–10 year ownership period。

Q：What are your commercial terms regarding warranty？
Аг：We offer a comprehensive 24month warranty on all major components against manufacturing defects subject to proper installation和adherence to prescribed maintenance schedules。Өргөтгөсөн баталгаат сонголтууд боломжтой。

Q：Do you provide performance guarantees？
Аг：Тиймээ。We offer guaranteed minimum capacity和product shape indices based on certified feed material testing conducted prior to purchase agreement。These are contractually binding。

Q：What support is available during commissioning？
Аг：Commissioning includes mandatory supervision by our field service engineers including operational training for your crew。Remote support via augmented reality tools is also provided。

Q：Can you assist with foundation drawings和plant layout optimization？
Аг：Мэдээжийн хэрэг。As part of the technical proposal we provide detailed foundation plans load data和3D CAD models for integration into your plant design ensuring correct structural engineering