Oem Stone Crusher Machine Affordable
1. PAINPOINT DRIVE NOLEING
Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? Үйлдвэрийн менежер, гүйцэтгэгч нарт зориулсан, the reliability of primary crushing is nonnegotiable. Common challenges with suboptimal stone crusher machines include:
Төлөвлөөгүй завсарлага: Frequent mechanical failures and lengthy component changes halt your entire processing line, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Элэгдлийн өндөр зарцуулалт: Premature failure of jaws, бүس, and blow bars due to inferior metallurgy or design leads to excessive spare parts inventory and labor costs.
Тогтворгүй гаралт & Бүтээгдэхүүний хэлбэр: Unreliable crushing chambers produce poor particle size distribution, negatively impacting downstream screening efficiency and final product quality.
Хэт их эрчим хүч татах: Inefficient drive systems and crushing kinematics result in higherthannecessary power consumption per ton of material processed.
Limited Configuration Flexibility: Fixed designs that cannot adapt to changing feed materials or final product specifications force operational compromises.
What if your primary crusher could deliver predictable performance, lower costperton, and adapt to your specific site requirements? The solution lies in selecting a purposeengineered OEM stone crusher machine built for affordability through total cost of ownership, not just initial price.
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ
Тухайлах ялгац гишүүн [Manufacturer/Model Series] is a robust, stationary primary jaw crusher engineered for highvolume reduction of hard rock, боржин чулуу, сагссах, and river gravel. Its design prioritizes structural integrity and operational simplicity for longterm reliability in demanding quarry and mining applications.
Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Том тэжээлийн материал (up to specified feed opening) чичиргээт гризли тэжээгч рүү ачаалагддаг (сонголттой), which bypasses fines to optimize chamber loading.
2. Бутлах арга хэмжээ: Материал нь гүн рүү ордог, symmetrical crushing chamber where a highinertia flywheel and optimized nip angle facilitate powerful compressive crushing.
3. Ахах & Журамлах: Crushed material exits at the bottom with a consistent discharge gap setting, adjustable via a hydraulic or mechanical shim system to control final product size.
Хэрэглээний хамрах хүрээ: Ideal for primary crushing stations in aggregate production, уул уурхайн үйл ажиллагаа, and largescale construction waste recycling. Suitable for feed sizes up to 1200mm and compressive strengths up to 320 МПа.
Хувьсгал: Not designed for abrasive recycling applications without specific liner options. Requires a stable concrete foundation and appropriate upstream feeding equipment for optimal performance.
3. ҮНДСЭН ОНЦЛОГ
HEAVYDUTY WELDED FRAME | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) optimized steel plate construction | Үйл ажиллагааны ашиг тус: Eliminates stress cracking under cyclical loads, ensures alignment integrity for all internal components | ROI нөлөө: Extends structural life beyond 15+ жил хэвийн үйл ажиллагаа явуулж байна, eliminating risk of catastrophic frame failure.
ADVANCED CRUSHING CHAMBER DESIGN | Техникийн үндэслэл: Computermodeled kinematics with an aggressive nip angle and deep symmetric profile | Үйл ажиллагааны ашиг тус: Promotes interparticle crushing for higher reduction ratios and more uniform cubical product shape | ROI нөлөө: Increases yield of inspec product by an estimated 812%, reducing recirculation load and improving downstream efficiency.
HYDRAULIC TOGGLE ADJUSTMENT SYSTEM | Техникийн үндэслэл: Integrated hydraulic cylinder for safe adjustment of the closedside setting (Css) | Үйл ажиллагааны ашиг тус: Allows operators to change product size or clear blockages in minutes without manual shims | ROI нөлөө: CSS-ийн өөрчлөлтүүдийн зогсолтыг дахин багасгадаг 70%, translating to hundreds of additional production hours annually.
PREMIUM COMPONENT SELECTION | Техникийн үндэслэл: Spherical roller bearings with automated lubrication; хуурамч хайлшин ган хазгай гол | Үйл ажиллагааны ашиг тус: Handles peak loads with high radial and axial strength; ensures smooth operation with minimal heat generation | ROI нөлөө: Bearing service life increased by approximately 40% стандарт загвартай харьцуулахад, lowering maintenance frequency and cost.
LOWMAINTENANCE LINER PROFILE | Техникийн үндэслэл: Reversible/interchangeable jaw dies manufactured from Mn18% or Mn22% steel alloys | Үйл ажиллагааны ашиг тус: Maximizes wear material utilization; simplifies replacement procedure requiring fewer service hours | ROI нөлөө: Reduces liner inventory costs by up to 30% through reversibility; cuts labor time per changeout by half.
VBELT DRIVE & GUARD SYSTEM| Техникийн үндэслэл: Highcapacity multiple Vbelt transmission with OSHAcompliant guards | Үйл ажиллагааны ашиг тус: Efficient power transmission with inherent shock absorption; ensures operator safety during operation| ROI нөлөө: Lower installation cost compared to direct drives; easy field replacement of standard belt components minimizes parts lead time dependency.
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандартын суурь | Our OEM Stone Crusher Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | ~8588% (төлөвлөгөөт засвар үйлчилгээ орно) |> 92% availability over a 5year period| +57% сайжруулалт |
| ЗардалТон (Хэсгүүд) | Based on standard Mn14/18 liners | Optimized Mn18/22 liners with reversible design | Шалтгаална, хамаарна 20% reduction in wear cost per tonne crushed |
| Эрчим хүчний хэрэглээ | Standard AC motor drive | Highefficiency IE3 motors & optimized flywheel mass | Тооцоолсон 58% lower kWh/tonne |
| Тохируулах хугацааг тохируулах | Manual shim system (48 цаг) | Integrated hydraulic adjustment system (90% илүү хурдан тохируулга |
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Загварын тэмдэглэгээ: [жишээ нь e., JC160]
Тэжээх: 1600мм х 1200 мм
Тэжээлийн дээд хэмжээ: ≤1000ммм
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 150мм 300мм
Хүчин чадлын хүрээ (@ given CSS): 450 950 цагт тонн
Capacity varies based on feed material characteristics.
Жолооны эрчим хүчний шаардлага: 200 kw (IE3 HighEfficiency Electric Motor)
Нийт жин (Зөвхөн бутлуур): Ойролцоогоор 62,000 кг
Үндсэн материалын үзүүлэлтүүд:
Frame Fabrication: Highstrength S355J2 steel plate
Jaw Dies Standard Material: Manganese Steel ASTM A128 Gr E1 / Mn18%
Eccentric Shaft Material: Forged Alloy Steel EN24 / SAE4340
Bearings Type & Size Spherical Roller Bearings; 240x500x160mm
Operating Environment Temperature Range: 20°C-аас +45 °C хүртэл (with appropriate lubricants)
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Боржингийн карьерын өргөтгөл, Southeast Asia Challenge:
A large aggregate producer needed to double primary capacity but was constrained by limited plant footprint and high local maintenance labor costs. Their existing crushers required frequent liner changes causing significant downtime.
Хариу:
Installation of two JC160 OEM jaw crushers configured with hydraulic toggle systems and automated lubrication packages. The deepchamber design accommodated the variable granite hardness without bridging.
Үр дүн:
Plant availability increased from ~82% to over 91%. Liner changeout time reduced from two shifts (~16 hours) per machine to under one shift (<8 цаг). The project achieved its capacity target within the existing footprint layout.
Basalt Aggregate Production for Rail Ballast Challenge:
A contractor on a major rail infrastructure project faced strict particle shape requirements (high cubicity index) for ballast material. Their existing primary crusher produced excessive flaky material, overloading the secondary cone crushers and failing spec consistently.
Хариу:
Replacement of the primary unit with our OEM stone crusher machine featuring the optimized chamber geometry specifically tuned for abrasive basalt applications.
Үр дүн:
Postcrushing cubicity improved by an average of 15%. Recirculating load to secondary stage decreased by approximately 25%, allowing the entire circuit to meet daily tonnage specifications reliably. Wear life on secondary crusher liners saw a corresponding increase due to better feed shape.
7. АРИЛЖААНЫ ХЭРЭГЛЭЭ
Our commercial model is structured around providing clear value at each investment level:
Үнийн шатлал
1. Base Equipment Package Includes core jaw crusher assembly motor drives guards basic tool kit
2 Production Optimization Package Adds integrated hydraulic toggle system automated centralised grease lubrication system wear monitoring sensors
3 Turnkey Skid Package Crusher premounted on heavyduty fabricated steel skid complete with feeders motor starters walkways
Optional Features Fieldproven upgrades such as different liner metallurgies dust suppression spray systems special guarding configurations extended warranty coverage
Service Packages Choose from annual inspection plans comprehensive maintenance contracts or payasyougo technical support All include access OEM spare parts network
Financing Options We work with accredited partners offer equipment leasing operating leases projectbased financing terms typically range months years designed match cash flow projects
8 Түгээмэл асуултууд
Q What are minimum foundation requirements this stone crusher machine?
A Detailed foundation drawings specifying concrete volume grade reinforcement are provided as part technical documentation General rule thumb concrete mass should be times mass crusher assembly ensure stability dynamic loads
Q How does handle wet sticky feed materials?
A While designed primarily hard rock modifications available such different liner profiles optional rock box prevent packing chamber However extremely claybound materials may require prescreening washing upstream optimal performance
Q What typical lead time delivery after order confirmation?
A For standard configurations lead time typically weeks exworks Customized skidmounted solutions may require weeks depending scope engineering required
Q Are wear parts interchangeable other brands similar size?
A No Our wear parts are engineered specifically our chamber kinematics geometry Using nonOEM parts will void warranty compromise performance metrics throughput product shape we guarantee
Q Do you provide commissioning supervision operator training?
A Yes Basic commissioning supervision included all purchases We strongly recommend onsite operator maintenance training sessions which can be quoted separately ensure correct longterm operation
Q Can this machine be integrated into existing automated control system PLC/
A The crushers standard equipped necessary instrumentation pressure switches temperature sensors easily interface modern plant PLC via analog digital I points Documentation provided integration