Oem Slag Crusher Plant Samples

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Шаарыг зохицуулах нь бодит зардалтай байнгын түгжрэл юм.. Та эдгээр үйл ажиллагааны сорилтуудтай тулгарч байна уу?? Төлөвлөөгүй зогсолт: Стандарт бутлуурт байнга бөглөрөх ба зүлгүүрийн элэгдэл нь төлөвлөгөөт бус засвар үйлчилгээ хийхэд хүргэдэг, halting downstream processes and costing thousands per hour in lost production. Үйл ажиллагааны өндөр зардал: Excessive energy consumption from inefficient crushing cycles, combined…

Бидэнд имэйл илгээх PDF хэлбэрээр татаж авах

Бүтээгдэхүүний дэлгэрэнгүй

Бүтээгдэхүүний бичиг

1. PAINPOINT DRIVE NOLEING

Шаарыг зохицуулах нь бодит зардалтай байнгын түгжрэл юм. Та эдгээр үйл ажиллагааны сорилтуудтай тулгарч байна уу??
Төлөвлөөгүй зогсолт: Стандарт бутлуурт байнга бөглөрөх ба зүлгүүрийн элэгдэл нь төлөвлөгөөт бус засвар үйлчилгээ хийхэд хүргэдэг, halting downstream processes and costing thousands per hour in lost production.
Үйл ажиллагааны өндөр зардал: Excessive energy consumption from inefficient crushing cycles, combined with the high cost of replacing worn manganese steel components, erodes your profit margins.
Тогтворгүй гаралт: Variable feed size and composition result in an uneven product, complicitating material handling and reducing the value of your processed slag for resale or further use.
Орон зай & Логистикийн хязгаарлалт: Том хэмжээтэй, multistage crushing setups require significant plant footprint and complex material transfer systems, increasing capital expenditure and operational complexity.

What if your slag processing could be more predictable, costcontained, ба үр ашигтай? The solution lies in equipment engineered specifically for the task.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The OEM Slag Crusher Plant is a heavyduty, integrated processing system designed for the primary and secondary reduction of metallurgical slag (тэсэлгээний зуух, ган зуух). Энэ нь том болж хувирдаг, жигд бус шаар тэжээл рүү хяналттай, sized aggregate for use in construction, замын Засгийн, or cement additives.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Урьдчилсан үзлэг: Runoffurnace slag is fed via hopper; an integrated grizzly or scalper removes fine fractions to bypass the crusher, increasing throughput.
2. Анхдагч бутлах: A robust jaw crusher or impact breaker performs initial size reduction, шахалтын өндөр бат бэх бүхий том бөөгнөрөлтэй харьцах.
3. Материалын шилжүүлэг & Хоёрдогч бутлах: A network of heavyduty conveyors moves material to a secondary cone or impact crusher for final sizing.
4. Хэмжээ тогтоох & Хувьцаа: Crushed material passes over vibrating screens to separate into specified grades (жишээ нь e., 40мм, 20мм) before being conveyed to stockpiles.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Гангийн нэгдсэн үйлдвэрүүдэд тохиромжтой, хайлуулах үйлдвэрүүд, болон төмрийн шаартай харьцах бие даасан шаар боловсруулах талбайнууд. Effective for producing specification aggregates.
Хувьсгал: Нойтонд зориулагдаагүй, sticky materials without predrying. Maximum input lump size is defined by the primary crusher opening (ихэвчлэн 8001000мм хүртэл байдаг). Extremely hightramp metal content requires additional protection systems.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын ротор & Нөлөөллийн элементүүд | Техникийн үндэслэл: Highinertia rotor design with replaceable blow bars | Үйл ажиллагааны ашиг тус: Sustains high crushing force on abrasive slag; allows for quick bar rotation/replacement to maintain product gradation | ROI нөлөө: Reduces wear part changeout downtime by up to 30% стандарт загвартай харьцуулахад.

Гидравлик тохируулга & Цэвэрлэх | Техникийн үндэслэл: Бутлуурын цоорхойг тохируулах, төмрийг гаргахад зориулсан нэгдсэн гидравлик цилиндр | Үйл ажиллагааны ашиг тус: Enables precise product size control onthefly and protects the crusher from uncrushables without manual intervention | ROI нөлөө: Minimizes risk of major damage events; талбайн өгөгдөл харуулж байна a 65% reduction in stallrelated downtime.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Bolton liners made from proprietary AR400/500 steel in highwear zones (салхи, feed chute, impact chambers) | Үйл ажиллагааны ашиг тус: Dramatically extends service life in critical wear areas; simplifies replacement | ROI нөлөө: Lowers liner consumable costs by an average of 40% ургамлын амьдралын мөчлөгийн туршид.

Нэгдсэн скальпинг & Bypass System | Техникийн үндэслэл: Precrusher vibrating grizzly feeder with fines discharge conveyor | Үйл ажиллагааны ашиг тус: Removes subsize material prior to crushing chamber, increasing effective throughput and reducing unnecessary wear on crusher components | ROI нөлөө: Improves overall system capacity by 1525%, optimizing energy use per ton processed.

Oem Slag Crusher Plant Samples

Төвлөрсөн тослох & Хяналтын цэгүүд | Техникийн үндэслэл: Manifolded lubrication lines for all major bearings with accessible service points | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid routine maintenance from ground level or service platforms; reduces lubrication time by half | ROI нөлөө: Lowers planned maintenance labor hours and improves bearing life through consistent lubrication.

Модульчлагдсан SkidMounted дизайн | Техникийн үндэслэл: Preassembled crusher, тэжээгч, and conveyor modules on structural skids | Үйл ажиллагааны ашиг тус: Reduces civil works and installation time; simplifies relocation if operational needs change | ROI Impact Cuts installation costs and timetooperation by approximately 30% compared to traditional foundationbased builds.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 50 дээр нь 400 метр тонн/цаг.
Эрчим хүчний шаардлага: Primary drive motors from 110kW to 375kW; тохиргооноос хамаарч станцад холбогдсон нийт ачаалал.
Материалын үзүүлэлтүүд: S355JR бүтцийн гангаар хийгдсэн; highwear components in AR400/500 steel; crusher rotors in forged alloy steel.
Физик хэмжээсүүд (Жишээ загвар SCP200): Length ~25m x Width ~8m x Height ~6m (тэжээлийн бункерээс бусад). Skidmounted modular design.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Тоос дарах систем бэлэн боллоо (water spray nozzles standard). Enclosed motors and IP65rated electrical panels standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Гангийн үйлдвэрийн шаарыг дахин боловсруулах нэгдсэн

Challenge A major Asian steel producer faced escalating landfill costs for blast furnace slag and needed a reliable onsite solution to create saleable aggregate. Their existing equipment suffered from constant jamming and excessive wear.
Solution Implementation of a turnkey OEM Slag Crusher Plant with a heavyduty impact crusher as the core component and integrated magnetic separation postcrushing.
Results The plant achieved a consistent output of 25mm aggregate at 180 цагдаа. Хогийн цэгийн зардлыг дотор нь хассан 14 сар. Wear part lifecycle increased by over twice compared to their previous setup.

Бие даасан барилгын дүүргэгч үйлдвэрлэгч

Challenge A European processor sought highervalue products but struggled with inconsistent feed material from various demolition sources containing metallic contaminants that damaged their conventional jaw crushers.
Solution Deployment of an OEM Slag Crusher Plant configured with a deepcleaning overhead magnet on the feed conveyor and a primary jaw crusher equipped with automatic hydraulic clearing.
Results Uncrushable tramp metal events were managed automatically without shutdowns. Product consistency improved yield within specification by over twenty percent yearonyear

Ferroalloy Smelter Byproduct Processing

Challenge A smelter’s existing hammer mill system required excessive maintenance downtime when processing highly abrasive ferrochrome slag creating production bottlenecks
Solution Replacement with an OEM Slag Crusher Plant built around a high inertia horizontal shaft impactor featuring quickchange wear parts
Results Throughput increased by thirty percent while annual maintenance hours decreased by two hundred The resulting consistent granulate became a certified product line

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are structured around capacity throughput:
I шат (250 цагдаа): Custom engineered systems often including tertiary crushing stages

Нэмэлт шинж чанарууд:
Advanced PLC automation package with remote monitoring capability
Dust extraction baghouse system beyond standard water spray
Hot slag handling modifications including special conveyor belts
Extended wear part packages including rotors mantles etc

Үйлчилгээний багцууд:
Standard warranty covering parts labor one year comprehensive support available
Preventive maintenance contracts including scheduled inspections parts discounts emergency call out priority
Operator training programs conducted onsite during commissioning

Санхүүжилтийн сонголтууд:
Capital lease operating lease structures available through our financial partners tailored payment schedules can be aligned with project cash flow milestones

Түгээмэл асуултуудын хэсэг

Q1 Is this plant compatible with our existing material handling equipment feeders stackers etc?
A1 Yes The OEM Slag Crusher Plant is designed with standardized discharge heights belt widths control voltage interfaces allowing integration into most existing layouts Our engineering team conducts pre order reviews to confirm compatibility

Q2 What is the expected operational impact on our current workforce?
A2 Your operators will benefit from simplified controls centralized service points reduced manual clearing tasks Comprehensive training ensures your team can manage routine operations maintenance confidently within two weeks of commissioning

Q3 How does this solution address variable feed sizes common in slag yards?
A3 The combination of a vibrating grizzly feeder optional hydraulic adjustment allows the system handle significant variation Industry testing demonstrates consistent product grading even with ± thirty percent variation in input lump sizes

Q4 What are typical commercial terms delivery lead times?
A4 Standard lead times range between sixteen twenty four weeks ex works depending model complexity Payment terms typically involve progress payments against milestones like design approval shop fabrication completion shipment Commercial leasing options are also available detailed upon request

Асуулт 5 Суулгахын өмнө ямар талбай бэлтгэх шаардлагатай?
A5 Site requires level compacted ground capable supporting point loads detailed foundation drawings provided Our modular skid design minimizes civil work primarily requiring simple concrete pads anchor bolts Utility connections power water dust suppression lines must be stubbed within ten meters main electrical panel